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HomeMy WebLinkAboutKern ELECTRIC PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-536-5394 Minneapolis, MN 55431 Fax(612) 884-3239 START-UP & MAINTENANCE REPORT CUSTOMER(USER)NAME Oak Park Heights DATE December 23, 1999 STATION LOCATION(I.D.)Kelm Center PERSON IN CHARGE PHONE CONTRACTOR Ryan ENGINEER #1 PUMP MODEL 3140 SERIAL# 180-9870048 HP 15 IMPELLER 481 VOLT 480 PHASE 3 FLA 20 #2 PUMP MODEL SEREAL# 180-9870049 HP 15 IMPELLER 481 VOLT 480 PHASE 3 FLA 20 HOUR METER#1 1.0 #2 LO STATION: STATION LAYOUT Duplex TYPE OF LIQUID Waste Water DEBRIS IN BOTTOM OF STATION No DISCHARGE ELBOW LEVEL Ok PROPER CLEARENCE UNDER PUMP INLET Ok GUIDE BAR VERICAL Ok BOLTS TIGHT Ok CONTROL: MANUFACTURER Usemco MODEL SERIAL# 15549 SHORT CICUIT PROTECTION MANUFACTURER SQD TYPE Breaker NO 2 RATING 40A MOTOR STARTER MANUFACTURER SQD SIZE 2 OVERLOAD OR HEATER MANUFACTURER SQD TYPE Bimetal NO 3 RATING AR40 CONTROL POWER TRANSFORMER: INCOMING VOLTAGE OUTGOING VOLTAGE PUMP ALTERNATOR Ok TEST CIRCUIT N/A ALL CONNECTIONS TIGHT Ok EVIDENCE OF WATER OR HUMIDITY IN PANEL No CORRECTED Ok PUMP MOTOR SENSORS: USE ONLY 2 'V2 VOLT MAX. OHM METERS ONLY. OTHER METHOD WILL CAUSE DAMAGE THERMAL SENSOR RESISTANCE#1 1527 #2 1528(MAX. I OHM) LEAKAGE SENSOR REESISTANCE#1 #2 (MAX 1500 OHM) DISCONNECT LEAD FROM CONTROL. DOES PUMP SHUT OFF? CAS RELAY? LIQUID LEVEL SENSORS: TYPE OF SENSOR Float INSTALLED AWAY FROM TURBULANCE Yes TIP LOWERS UP-WHAT HAPPENS Low Alarm(ALL PUMPS OFF) TIP SECOND UP-WHAT HAPPENS Pump Off(ON PUMP ON) TIP THIRD UP-WHAT HAPPENS Lead On (SECOND PUMP ON OR ALARM) TIP FOURTH UP-WHAT HAPPENS Leg On(ALARM ON) DOES LIQUID DROP BELOW VOLUTE TOP No If FM, ARE SENSORS INTRINSICALLY SAFE? Yes IF NOT FLOATS. DESCRIBE TYPE OF LEVEL CONTROL N/A MINNEAPOLIS ♦ FARGO ♦ BRAINERD r. • ■Uwe ■ • a .w• •Sl/ fl P% �U I ■ATA CABLE: CONDITION OF CABLE JACKET#1 Ok #2 Ok RESISTANCE OF GROUND WIRE BETWEEN PANEL AND PUMP#1 Ok #2 Ok RESISTANCE CABLE AND MOTOR#1 RW 1_7 WB 1.7 BR L7 #2 RW 1.7 WB 1.7 BR 1.7 MEG OHM OF INSULLATION#1 RG Ok WG Ok BG Ok #2 RG Ok WG Ok BG Ok ELECTRICAL READINGS: SINGLE PHASE: VOLTAGE SUPPLY AT PANNEL LINE CONNECTION: #1 PUMP OFF PUMP ON #2 PUMP OFF PUMP ON AMPERAGE AT PANEL ENTRANCE, PUMP ON#1 #2 THREE PHASES: VOLTAGE SUPPLY: PUMP OFF#1 RW 493 WB 494 BR 492 #2 RW 493 WB 492 BR 492 PUMP ON #1 RW 491 WB 492 BR 490 #2 RW 491 WB 490 BR 490 AMPERAGE PUMP ON #1 R 12 W 12 B 14 #2R12W12B13 PUMP END: IMPELLER TURNS FREELY? #I Ok #2 Ok DIRECTION OF ROTATION#I Ok #2 Ok OR MOTOR JERK #1 Ok #2 Ok CONDITIONS OF OIL? #1 Ok #2 Ok(CHANGE GASKET) STATOR HOUSING DRY? #1 Ok #2 Ok(CHANGE GASKET)CHECK ALL BOLTS &SCREWS? #1 Ok #2 0k FINAL CHECK: PUMP SEATED PROPERLY#1 Ok #2 Ok CHECK FOR LEAKS #1 Ok #2 Ok VIBRATION#1 Ok#2 Ok CHECK VALVE OPERATING PROPERLY#1 Ok #2 Ok OPERATOR HAS RECEIVED INSTRUCTION, PARTS, MANUALS, &CONTROL DRAWINGS I AGREE WITH THE ABOVE INFORMATION COMPANY I CERTIFY THIS REPORT TO BE ACCURATE Bob Crooks START UP COMPANY: ELECTRIC PUMP WALDOR GROUP CHECKED BY (FLYGT REGIONAL SERVICE MGR) DATE: GENERAL COMMENTS AND CONDITIONS: amp Itifir .,. e )------17 Aj ECTR1 C PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-536-5394 Minneapolis, MN 55431 Fax(612) 884-3239 OPERATION & MAINTENANCE MANUAL FOR OAK PARK HEIGHTS, MN SECTION 11306-SUBMERSIBLE PUMPS 4 Contractor: Engineer: Ryan Contracting Bonestroo, Rosene, &Anderlik 8700 13"' Avenue East 2335 W. Trunk Highway 36 Shakopee, MN 55379 St. Paul, MN 55113 Sales and Service Representative Electric Pump, Inc. 9700 Humboldt Avenue South Bloomington, MN 55431 Phone: (612) 884-5394 Fax: (612) 884-3239 . 10 MINNEAPOLIS • FARGO • BRAINERD FLUID HANDLING SPECIALISTS • Sold to: Ryan Contracting March 29, 2000 8700 13th Ave. East Shakopee, MN 55379 Tag: Oak Park Heights, MN Section 11306-Submersible Pumps Scope of Materials Pump&Accessories: Two (2) "Flygt" CP-3140-481, 480v/3-phase, 15hp, 1750/1150rpm, two speed motor, 20FLA submersible sewage pump each complete with: -45' of#8/3-2-1 GC power& control cord (1.11" 0.D.) -Built in thermal overload protection (to be interfaced with controls) -#481 impeller, 200gpm @ 35" TDH @ 1150rpm, 400gpm @ 67"TDH c 1750rpm Two (2) 4" base discharge elbows with lower guide pipe holder. Two (2) 2"S.S. upper guide pipe support brackets. Note: Guide pipe by others. 40 Two (2) 2"x 6" stainless steel intermediate guide pipe brackets. Two (2) 34' length of S.S. lifting chain with fitting shackles. (To pump handle). Two (2) FLS and mini Cas leak sensor and relay. Access Cover& Frame: One (1) 36"x56"double leaf aluminum access cover and frame complete with the following: -1/4" checkered plate single leaf cover -300#load rating throughout -Stainless steel hardware& locking hasp -Sliding nut accessory mounting rail on four(4) sides with mounting nuts -Hold-open arm -Slam lock -Compression spring assist -Bituminus coating on frame -Channel Frame One (1) Plastic-coated cable rack Two (2) Stainless steel lifting chain anchoring J-hook. 411 March 29, 2000 Page 2 Float Switch: Five (5) Anchor Scientific SST float switch with 60' of cord (3/8" O.D.) One (1) Anchor Scientific weight kit for attaching floats. Controls: One (1) NEMA 3R, U.L. label, 480V/3-phase, 4-wire freestanding duplex control Spanel. Warranty: One (1) Lot of standard 5 year warranty on pumps and accessories commencing upon start-up of station. Start-Up Services: One (1) Lot of factory trained start-up service and operator training. O & M Manuals: Four (4) Sets of operation & maintenance manuals (including pump parts lists and control panel as built drawings). S -41 Mliik ?iECTRIC PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-536-5394 Minneapolis, MN 55431 Fax(612) 884-3239 OPERATION & MAINTENANCE FOR OAK PARK HEIGHTS, MN SECTION 11306-SUBMERSIBLE PUMPS Contractor: Engineer: Precision Fire Sprinkler Williams/O'Brien Assoc. 3586 Hoffman Road E. 1300 Nicollet Mall White Bear Lake, MN 55110 Minneapolis, MN 55403 Sales and Service Representative Electric Pump, Inc. 9700 Humboldt Avenue South Bloomington, MN 55431 Phone: (612) 884-5394 Fax: (612) 884-3239 • MINNEAPOLIS ♦ FARGO ♦ BRAINERD FLUID HANDLING SPECIALISTS III . . . . Sold to: Ryan Contracting March 29, 2000 , • 8700 13th Ave. East Shakopee, MN 55379 Tag:g' Oak Park Heights, MN Section n1 11306-Submersible ers-Subm ' b rl e Pum P s Scope of Materials Pump&Accessories: Two (2) "Flygt" CP-3140-481, 480v/3-phase, 15hp, 1750/1150rpm, two speed motor, 20FLA submersible sewage pump each complete with: -45' of#8/3-2-1 GC power&Control cord (1.11"O.D.) -Built in thermal overload protection (to be interfaced with controls) -#431 impeller, 200gpm @ 35"TDH @ 1150rpm, 400gpm @ 67"TDH 1750rpm Two (2) 4" base discharge elbows with lower guide pipe holder. Two (2) 2" S.S. upper guide pipe support brackets. Note: Guide pipe by others. Two (2) 2"x 6" stainless steel intermediate guide pipe brackets. • Two (2) 34' length of'A"S.S. lifting chain with fitting shackles. (To pump handle). Two (2) FLS and mini Cas leak sensor and relay. Access Cover& Frame: One (1) 36"x56"double leaf aluminum access cover and frame complete with the following: -1/4" checkered plate single leaf cover -300#load rating throughout -Stainless steel hardware& locking hasp -Sliding nut accessory mounting rail on four(4) sides with mounting nuts -Hold-open arm -Slam lock -Compression spring assist -Bituminus coating on frame -Channel Frame One (1) Plastic-coated cable rack Two (2) Stainless steel lifting chain anchoring J-hook. • March 29, 2000 Page 2 Float Switch: Five (5) Anchor Scientific SST float switch with 60' of cord (3/8" O.D.) One (1) Anchor Scientific weight kit for attaching floats. Controls: One (1) NEMA 3R, U.L. label, 480V/3-phase, 4-wire freestanding duplex control S panel. Warranty: One (1) Lot of standard 5 year warranty on pumps and accessories commencing upon start-up of station. Start-Up Services: One (1) Lot of factory trained start-up service and operator training. 0 & M Manuals: Four (4) Sets of operation & maintenance manuals (including pump parts lists and control panel as built drawings). X00 LECTRI C PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-536-5394 Minneapolis, MN 55431 Fax (612) 884-3239 START-UP & MAINTENANCE REPORT CUSTOMER(USER)NAME Oak Park Heights DATE December 23, 1999 STATION LOCATION (I.D.)Kelm Center PERSON IN CHARGE PHONE CONTRACTOR Ryan ENGINEER #1 PUMP MODEL 3140 SERIAL# 180-9870048 HP 15 IMPELLER 481 VOLT 480 PHASE 3 FLA 20 #2 PUMP MODEL SERIAL# 180-9870049 HP 15 IMPELLER 481 VOLT 480 PHASE 3 FLA 20 HOUR METER#1 1.0 #2 1.0 STATION: 0 TATION LAYOUT Duplex TYPE OF LIQUID Waste Water EBRIS IN BOTTOM OF STATION No DISCHARGE ELBOW LEVEL Ok PROPER CLEARENCE UNDER PUMP INLET Ok GUIDE BAR VERICAL Ok BOLTS TIGHT Ok CONTROL: MANUFACTURER Usemco MODEL SERIAL# 15549 SHORT CICUIT PROTECTION MANUFACTURER SQD TYPE Breaker NO 2 RATING 40A MOTOR STARTER MANUFACTURER SQD SIZE 2 OVERLOAD OR HEATER MANUFACTURER SQD TYPE Bimetal NO 3 RATING AR40 CONTROL POWER TRANSFORMER: INCOMING VOLTAGE OUTGOING VOLTAGE_ PUMP ALTERNATOR Ok TEST CIRCUIT N/A ALL CONNECTIONS TIGHT Ok EVIDENCE OF WATER OR HUMIDITY IN PANEL No CORRECTED Ok PUMP MOTOR SENSORS: USE ONLY 2 'V2 VOLT MAX. OHM METERS ONLY. OTHER METHOD WILL CAUSE DAMAGE THERMAL SENSOR RESISTANCE#1 1527 #2 1528(MAX. I OHM) LEAKAGE SENSOR REESISTANCE#1 #2 (MAX 1500 OHM) DISCONNECT LEAD FROM CONTROL. DOES PUMP SHUT OFF? CAS RELAY? LIQUID LEVEL SENSORS: TYPE OF SENSOR Float INSTALLED AWAY FROM TURBULANCE Yes TIP LOWERS UP-WHAT HAPPENS Low Alarm(ALL PUMPS OFF) TIP SECOND UP-WHAT HAPPENS Pump Off(ON PUMP ON) TIP THIRD UP-WHAT HAPPENS Lead On (SECOND PUMP ON OR ALARM) •P FOURTH UP-WHAT HAPPENS Leg On (ALARM ON) OES LIQUID DROP BELOW VOLUTE TOP No If FM, ARE SENSORS INTRINSICALLY SAFE? Yes IF NOT FLOATS. DESCRIBE TYPE OF LEVEL CONTROL N/A MINNEAPOLIS 6 FARGO ♦ BRAINERD FLUID HANDLING SPECIALISTS • CABLE: • CONDITION OF CABLE JACKET#1 Ok #2 Ok RESISTANCE OF GROUND WIRE BETWEEN PANEL AND PUMP#1 Ok #2 Ok RESISTANCE CABLE AND MOTOR#1 RW 1177 WB 17 BR L7 #2 RW L77 WB 1.7 BR 17 MEG OHM OF INSULLATION#1 RG Ok WG Ok BG Ok #2 RG Ok WG Ok BG Ok ELECTRICAL READINGS: SINGLE PHASE:VOLTAGE SUPPLY AT PANNEL LINE CONNECTION: #1 PUMP OFF_ PUMP ON _ #2 PUMP OFF_ PUMP ON AMPERAGE AT PANEL ENTRANCE, PUMP ON#1 #2 THREE PHASES: VOLTAGE SUPPLY: PUMP OFF#1 RW 493 WB 494 BR 492 #2 RW 493 WB 492 BR 492 PUMP ON#1 RW 491 WB 492 BR 490 #2 RW 491 WB 490 BR 490 AMPERAGE PUMP ON#1 R 12 W 12 B 14 #2 R 12 W 12 B 13 PUMP END: IMPELLER TURNS FREELY? #1 Ok #2 Ok DIRECTION OF ROTATION#1 Ok #2 Ok OR MOTOR JERK #1 Ok #2 Ok CONDITIONS OF OIL? #1 Ok #2 Ok(CHANGE GASKET) TATOR HOUSING DRY? #1 Ok #2 Ok(CHANGE GASKET)CHECK ALL BOLTS &SCREWS? #1 Ok 11120k FINAL CHECK: PUMP SEATED PROPERLY#1 Ok #2 Ok CHECK FOR LEAKS #1 Ok #2 Ok VIBRATION#1 Ok#2 Ok CHECK VALVE OPERATING PROPERLY#1 Ok #2 Ok OPERATOR HAS RECEIVED INSTRUCTION, PARTS, MANUALS, &CONTROL DRAWINGS I AGREE WITH THE ABOVE INFORMATION COMPANY I CERTIFY THIS REPORT TO BE ACCURATE Bob Crooks START UP COMPANY: ELECTRIC PUMP WALDOR GROUP CHECKED BY (FLYGT REGIONAL SERVICE MGR) DATE: GENERAL COMMENTS AND CONDITIONS: IPLECTRIC PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-536-5394 Minneapolis, MN 55431 Fax (612)884-3239 Kern Center Lift Station- Two-Speed Pump Rewire Following page shows the wiring connections for the two speed Flygt pumps at the • Kern Lift Station — Oak Park Heights. The pump has six motor leads that are wired in different ways to make the pump either high speed or low speed. The pump was originally wired for low speed service. Please note that it is important that the leads that do not go to line are either left open or tied together. 411 MINNEAPOLIS • FARGO •BRAINERD FLUID HANDLING SPECIALISTS t .Z.�4k `�42h�, ''`2��*�N�2kk �� •LECTRIC PUMP WALDOR GROUP 9700 Humboldt Ave.So. Telephone (612) 884-5394•Toll Free 1-800-538-5394 Minneapolis, MN 55431 Fax(612) 884-3239 • • PAM TWO SPEED CONNECTION 1 RED 2 BROWN 3 YELLOW 4 GREEN 5 BLUE 6 BLACK LOW SPEED HIGH SPEED RED LINE GREEN LINE BROWN LINE BLUE LINE YELLOW LINE BLACK LINE GREEN-BLUE-BLACK TIED TOGETHER RED-BROWN-YELLOW LEAVE OPEN 111 MINNEAPOLIS • FARGO • BRAINERD FLUID HANDLING SPECIALISTS TWO SPEED MOTORS By Peter Trellopoulos ITT Flygt can provide two speed motors for selected pumps where the pumping requirements call for different flow conditions and are satisfied by operation at each of two rotational speeds. The following pages detail the specifics of these motors,the cables and controls,list the two speed motors that are available, and give application recommendations and a sample specification. Note: two speed motors are not available in Factory Mutual explosion-proof versions Return to Main Index CLICK ON A TOPIC BELOW: Types Of Two Speed Motors Advantages Of Two Speed Motors Limitations Cables and Controls Control Schematic- Single Winding,Two Speed Control Schematic- Two Winding,Two Speed Cost Comparisons Recommendations ITT Flygt Two Speed Motors: Small and Medium, Single Winding, Two Speed Large Drives, Single Winding,Two Speed Two Winding, Two Speed wo Speed Performance Specifications: Single Winding, Two Speed Motors Two Winding, Two Speed Motors TYPES OF TWO SPEED MOTORS There are two basic types of two speed motors that can be supplied; the conventional two winding two speed type and a single winding type that is externally reconnected to change the pole speed of the motor. The relevant characteristics of the two basic types are outlined below. CONVENTIONAL TWO WINDING TWO SPEED MOTOR — NOT fit°(1/06:1J Stator/Rotor slot combination must be capable of operating at eac i pole spee s and must be checked for limitations like noise, cogging or cusping. • Uses two separate windings,one for each pole speed. • The high speed winding is designed so that the rated power is approximately 70% of the full power output normally available for that motor's frame size. The low speed winding is designed so that the rated power is proportional to the third power of the speed ratio of the • low and high speed windings following the affinity laws for centrifugal pumps. Requires two starters,one for each winding. • May be possible to produce in a wide range of pole pairs; e.g.4 & 6, or 4 & 8, or 4 & 10, or 6 &8,or 6 & 10, or 8 & 10, etc. • Requires two power cables as all two speed motors do. . N... 1OCONNECTABLE SINGLE WINDING TWO SPEED MOTOR Stator/Rotor slot combination"Must be capable of operating at each pole speed and must+be checked for limitations like noise,cogging or cusping. • Uses a single winding with six leads brought out for reconnection for each pole speed. • The rated power in the high speed connection is listed as the full power output normally ' recommended that the connected pumpload available for that motor's frame size.It is utilizes up to 90% of the full power. The rated power in the low speed connection is directly 1 proportional to the ratio of speeds as dictated by the constant torque winding scheme. The power used by the load at low speed is less, being proportional to the third power of the speed ratio of the low and high speed connections following the affinity laws for centrifugal pumps. • Requires two starters plus an extra contactor or a 5-pole contactor in one of the two starters to short one set of leads while the other set is energized for one of the connections as shown in the schematic diagram on page 4. • Generally produced to give an increase of one pole set; e.g. 4 & 6,or 6 & 8, or 8 & 10,etc. • 1 Requires two power cables as all two speed motors do. ADVANTAGES The advantages of changing the operating speed of individual pumps in a pumping system include the ability to provide a greater variety of pumping flow rates and the possibility of reducing operating costs. Two speed pumps operating at low speed during normal flow conditions and at high speed during peak flow conditions can be a more effective solution than installing both small and large pumps in a sump. In addition,operating cost reductions can be achieved by operating at low speed in pumping systems where the static head is small in proportion to the total head at full speed. At low speed,the reduced flow pumping rates diminish the piping(friction) losses that would otherwise occur if only full speed pumping were applied; refer to Cost Comparisons. Other ways to obtain such operating cost reductions include the use of larger pipes, the use of multiple pumps, and the use of Variable Frequency Drives. Two speed motors provide an alternative which in some cases may be less costly and less complicated than the other options. LIMITATIONS NOISE-This refers to electrical noise although in some cases audible noise may also be present. The noise produced is not of great concern with regards to motor operation and does not affect Ifreripheral equipment as severely as noise produced by a VFD. However, as a general rule,if lectrical equipment which is sensitive to noise is to be operated on the same power grid and in close proximity to these motors,the normal precautionary grounding,shielding, and isolation practices should be employed to protect the sensitive equipment. COGGING- This phenomenon results in a reduction of the amount of starting torque normally COGGING-This phenomenon results in a reduction of the amount of starting torque normally available depending on the position that the stator and rotor slots line up in prior to start. though a centrifugal pump does not normally require a lot of starting torque the service onditions in any particular instance may call for more than a minimal amount. In some cases cogging could be so severe as to prevent the motor from starting even if it had no load attached. Therefore a stator/rotor slot combination that can produce cogging in either operating pole speed should not be used in a two speed motor. CUSPING-A cusp in the motor torque curve is a saddle or a reduction of torque which occurs after the rotor has started to accelerate but before it has reached its full load speed.The load torque curve for a centrifugal pump load is low at reduced speed and climbs exponentially until it intersects the motor torque curve at full load speed. Some stator rotor slot combinations produce severe cusps that can cause the motor torque curve to intersect the load torque curve and hang up and run the motor at a fraction of the normal speed with excessive current draw until the thermal overloads trip the motor off line. Therefore a stator/rotor slot combination having a cusp in either operating pole speed should not be used in a two speed motor. CABLES AND CONTROLS Both types of two speed motors require two power cables. The reconnectable single winding type onust have both cables sized to carry the full load current of the high speed winding. As seen in the thematic,this is required because the cables must carry the full current from the incoming power lines and in the Y termination of the high speed connection. The two winding type could have two different size cables, each sized to accommodate the full load current at each speed, but is usually supplied with both cables sized for the current of the high speed winding for simplicity and ease of application and modification in field installations.The cable ends, both in the motor and going to the controls, are marked with stickers labeled Ul,V1, Wl, U2, V2, W2,for clear identification. The small and medium motors up to size 35-28-4, 88 HP, model C3300 pump are normally suitable for Y-Delta start and can accommodate the cable requirements of the two speed motors. The small motors on pump models 3085,3102 and 3127 are supplied with one multi-conductor power cable due to cable entry limitations, the medium size motors on pump models 3140 through 3300 are supplied with two separate power cables. The large motors in the 705, 805, and 905 series drives are limited in the size of cables that they can accommodate due to cable entry limitations. This limits the power capacity of the largest drives in each frame size. Application of two speed motors on the large drives will be considered on a case by case basis, please contact the Electrical Engineering department for a complete review of the project before making a proposal. The motors may be started in either speed with a centrifugal pump load because the starting torque requirements are low. The allowable number of starts for each winding in the two winding motors are independent of each other. For the single winding two speed motors, the sum of number of allowable starts and on the fly(immediate) speed changes is limited to the same number of starts as for the comparable single speed motors on which they are based. For either two speed motor type the starter in the low speed connection may be a smaller size than the high peed based on the HP rating and current draw.The contactor making the Y connection of the single winding type must be sized for the high speed rating. Select to view a schematic: Single winding,tvvo speed •Fwo winding,two speed SINGLE WINDING TWO SPEED MOTOR CONTROL SCHEMATIC L1 L7 L3. "011 21 201 I IOL -1 21 'OL =1f V2 w? 'IOL VI lk 1)1 21 2% S IF 11X 201 FAST' iF 2 . 4 OFF —{I � sLow If CONNECTIONS Ll L2 L3 LOW SPEED W2 U2 V2 Ul, Wl, VI OPEN HIGH SPEED Ul W1 V1 W2, U2,V2 SHORTED • Direction of rotation must be checked for each connection. • Both sets of motor cables must be sized for the high speed connection. • The motor and control are the constant torque type; the motor experiences a centrifugal load. • The motor may be started in either high or low speed with a Iow inertia centrifugal pump • load. The sum of starts and immediate speed changes is limited to the same number of starts as the comparable single speed motor. 410 • All contactors should be sized for the high speed power rating. The high speed connection could be implemented with one 5-pole contactor instead of contactors 1F and 2F. • Speed change in this schematic is facilitated by a FAST-OFF-SLOW switch; level sensor based switching may also be implemented. TWO WINDING TWO SPEED MOTOR CONTROL SCHEMATIC No-r PasvtDAb Li L2 L S 2.01- F 1 C Vin 1VV2 S 2L *-1 --"XA Y FAs1 ;r'LQV/ F 104 1--..):,-- V'I U1 vim; UL. F icL IS F 11:+L EU- Al . AF S1 4:e 1.:1 OW ill C 1 CONNECTIONS Ll L2 L3 LOW SPEED W2 U2 V2 Ul,Wl,VI OPEN HIGH SPEED U1 WI Vi W2, U2, V2 OPEN • Direction of rotation must be checked for each connection. • The motor cables are usually both sized for the high speed connection, smaller cable for the low power winding could be permitted in some cases. • The motor may be started in either high or low speed with a low inertia centrifugal pump load,except for wide pole pairs where high speed starting and then switching to low speed is recommended. • The number of starts is independent for each winding, except for wide pole pairs as noted. • This schematic shows Y windings,Delta windings may also be used. • Contactors F and S can be different sizes. • Speed change in this schematic is facilitated by a FAST-OFF-SLOW switch; level sensor based switching may also be implemented. COST COMPARISON WITH TWO SPEED MOTOR OPERATION 0 14...-MamallIllsslgangtVtmm2.'!t-.=',...=LRIREIELVSEMHNE S 11111111111111111111111EMBESSIMENEIMISISIMIIMMENGEMBE 11111111111111111111111111112111EIMISTEINIESLUSEE112111111MERIB a ®®1101®f��111111efr,®mss INIIfam®®memMI 100' 9u EC 81 :a 0 33 S 20 ,o `rSP 00 2ta as 'fro » ,10l3. izia 1ao''1�1 JEW f 1.0440Pfl14 The above curves show a 3152-432 with a reconnectable single winding two speed motor.110 Motor 25-15-4/6 is used; a two winding motor could not be used due to power limitations. The primary duty point 1 is 1000 GPM at 48 FT. on the 4 pole curve; power input is 16.9 kW. i, Both system curves S1 and S2 intersect the duty point but each has a different static head. S1 intersects the 6 pole curve at point 2, 600 GPM at 23 FT.; power input is 4.9 kW. S2 intersects the 6 pole curve at point 3,280 GPM at 34.5 FT.; power input is 4.8 kW. The cost for pumping 20,000 gallons (arbitrarily chosen) in each case is calculated as follows: Point 1 : 20,000 Gal. / 1000 GPM=20 minutes =0.333 hours 16.9 kW x 0.333 hr x 0.10 $/kW-hr=$ 0.56 Point 2 : 20,000 Gal. /600 GPM =33.3 minutes =0.555 hours 4.9 kW x 0.555 hr x 0.10 $/kW-hr=$ 0.27 Point 3 : 20,000 Gal./280 GPM= 71.4 minutes = 1.19 hours 4.8 kW x 1.19 hr x 0.10 $/kW-hr=$ 0.57 We can see that pumping at point 2 at reduced speed costs about half as much as at point 1. There is no advantage at point 3, flow is significantly reduced, the cost is about the same as point 1. This type of analysis must be performed in every case in order to determine if there is a cost savings. _ _ _ _ _ _ ___ _ ___ ___ __ __ _ _ 40 , 1 _ n . • RECOMMENDATIONS 410 Specify the single winding two speed motor when the maximum output power possible from a two speed motor must be utilized, as is the usual case.Specify the two winding two speed motor when the output power requirements are low and within its ratings. The two winding type also enjoys the benefit of a simpler and less expensive control compared to the control for the single winding type. Two speed motors can be used as an alternative to VFD's,provided they meet the pumping requirements, and have the advantage of avoiding the noise and harmonics that can be generated with VFD use. They may also be an alternative to a multiple pump station by perhaps replacing three or four smaller pumps with two larger two speed pumps. , • • PERFORMANCE SPECIFICATIONS-SINGLE WINDING TWO SPEED MOTORS Replace the first sentence in the motor section of the performance specifications in the catalog with the two sentences below and replace the starts per hour sentence with the sentence following. 4110 The pump motor shall be induction type, two speed, with a single stator winding and a squirrel cage rotor, shell type design, housed in an air filled, watertight chamber, NEMA B type. The stator shall be wound with a single continuous winding with six leads from the winding brought out for external connection in different pole groupings to facilitate changing the synchronous speed of the motor. The stator windings and stator leads shall be insulated with . . . The motor shall be designed for continuous duty handling pumped media of 40°C(104°F) and capable of up to 15 evenly spaced starts or sum of starts and immediate speed changes per hour. The rotor bars and short circuit rings . . . PERFORMANCE SPECIFICATIONS-TWO WINDING TWO SPEED MOTORS — N6 Replace the first sentence in the motor section of the performance specifications in the catalog with the two sentences below and replace the starts per hour sentence with the sentence following. The pump motor shall be induction type, two speed, with two stator windings and a squirrel cage rotor, shell type design, housed in an air filled, watertight chamber, NEMA B type The stator shall contain two separate and independent windings each designedfor a different number of poles with three leads brought out from each winding to facilitate connection to either synchronous speed of the motor. The stator windings and stator leads shall be insulated with . . . The motor shall be designed for continuous duty handling pumped media of 40°C(104°F) and 0 capable of up to 15 evenly spaced starts per hour independently on each stator winding. The rotor bars and short circuit rings. . . r PAGE SECTION CONFIG. 6 3 C-3140 CP/CS eicssuED SUPERSEDES VANES PHASE 481 Impeller 2/96 6/94 1 3 14 14 12 12 M 10 10 Q z ccm SIE 8 8 ❑ 6 6 110 7u3"p u./' °11" 5/1' 4 46 100 `` S I• ? 8 90 fly N� N 0 �v►� -. o cz2 80 I- / w w u' 70 50 D a w III H 60 40 — 80 0 — 70 0 IIIP 50 30 w — 60 0 110 w RQM z ' ` w CC — 50 U a: _ 40 'jf/ u. 20 a — 40 LijLL JZ — 30 0 D 0 30 10 — 20 a CC NP — 10 2 20 - 0 — 0 0 200 400 600 800 1000 - FLOW GPM L CP-3140 ill Section 4 I I OUTLINE DIMENSIONS (Issued: 3/96 I Supersedes: 6/94 R ACCESS COVER lL_ 1 — M Ulla tViiiCiA 0014 -1.-44.4.14 L/ tiO�xq�k V MIN. ..kill �,,,,A REF. LINE bt1vg G --K - REF. LINE 0 SI 1" (CLEAR INSIDE EDGE) 4s 3 i6 I I 3 e i ;..7 TYPICAL SIMPLEX / 2" GUIDE BAR (2x)C) POWER CABLE (SCHEDULE 40 PIPE) T TYPICAL DUPLEX (NOT BY ITT FLYGT, CUT / TO LENGTH AT ASS'Y) IDSTD. CLASS 125 C.I. FLANGE 14 (NOM. SIZE) H 1 mg Vii.= V MIN. LIQUID LEVEL FET1 j i i � r, o _ j 1 T J I 20 i + U - (REQUIRED)WHEN 0 NOTES: 25° —W 1. DIM. TO ENDS OF GUIDE BARS. REF. LINE 02 2. REPRESENTS CLEAR INSIDE EDGE I A-I OF ACCESS FRAME OR OPENING. t . DISCH. 3. SEE STATION DWGS. FOR COMPLETE INSTALLATION Dq. 1 _ C DIMENSIONS. NOM. WEIGH T(LBs) B 4 DIA. ANCHOR SIZE VERSION PUMP DISCH VIEW 111—OZ BOLT (4x) 1"' 4" HT- 615 80 6" MT 625 120 * 8" LT 835 175 ALL DIMENSIONS IN INCHES *AVAILABLE SPECIAL ORDER ONLY 10" LT 835 215 NOM. VERSION DIMENSIONAL CHART SIZE ABCDEFGHJKLMNPRSTUVW „...-4+' 4" HT 24 9i 74 3i 124 154 10 36 3 i 174 291 74 9/ 8i 401 201 13 24 254 0 6" MT 4i 11 9i 44 154 174 11 37i 6 17/301 8i 104 91 -43i. 20 17 21 271 3 * 8" LT 31 11 91 44 154 174 14} 38 71 191 33 1 914- 124 104 52 21f 19 24 391 6 10" LT 141 194 9i 44 154 174144 38 7/ 194334 94 124104 52 214 19 24 39 6 1 J CP-3140 • Section 5 I Lift Station Dimensions !Issued: 4/96 'Supersedes: 6/94 PIT S T —G CLEAR INSIDE EDGE Simplex GROUT CIRCLE H DIA. A OF ACCESS FRAME �- O CABLE HOLDER GROUT CIRCLEr%4x, 9CT41. .rp.,, REF. POINT.:._„...,....:N PIT, PUMP, doUPPER GUIDE x BAR BRACKET \ \iliiIIIIWA ,ig R FURTHEST PROTRUSION OF ACCESS ITT FLYGT MIX o FRAME FROM CENTER OF PIT. �' FLUSH VALVE B (OPTIONAL) Z ( _ PIT BASE SECTION TOP VIEW ALL DIMENSIONS IN INCHES *AVAILABLE SPECIAL ORDER ONLY DIMENSIONAL CHART NOM. VERSION STATION COVER • SIZE ABCDFGHRSTUCVMW SIZE V W X Y , Z AD 4" HT 24 9i 74 3i 154 1 48 44 18 8} 72 111 13 FAPS-47 x 43 42 53 21 42 57 3 6" MT 4i 11 91 44 174 1 50 42 181 11 72 14 17 FAPS-47 x 43 42 53 21 42 57 3 * 8" LT '3, 11 91 44 174 1 - 5• 6 44 17 71 84'39i 19 FAPS-47 x 43 42 53 21 42 57 3 10" LT 14i 194 9i 44 174 1 5• 6 44 17 71 84'.39i- 19 FAPS-47 x 43 42 53 21 42 57 3 PIT S T I Duplex G-- A CLEAR INSIDE EDGE itkGROUT OF ACCESS FRAME CIRCLE H DIA. 3'ANCHOR 2' _ 40 CABLE HOLDER GROUT CIRCLE , �� ' 4 4 BOLT (8x) �T� _ 1 '� a , lam:"LTJ 1 © Q j!� REF. POINT 4 111/ 1 ,,� /;I .. ' v W° PIT . ' YP. amilat Iiin \ 1U,���- PUMP AND \\ b lagfib UPPER GUIDE L' ��� `% BAR BRACKET _ D TYP. NV 41 R FURTHEST PROTRUSION OF ACCESS NM ITT FLYGT MIX© Y FRAME FROM CENTER OF PIT. B FLUSH VA(OPTIONAL) Z® CP i PIT TOP VIEW BASE SECTION ALL DIMENSIONS IN INCHES *AVAILABLE SPECIAL ORDER ONLY DIMENSIONAL CHART • NOM. VERSION STATION COVER SIZE A B C D F G H R S T, U CV MW PL SIZE V W X Y Z AD -----w. 4• " HT 24 91 74 3i 154 1 52 42 15 7 72 11} 13 13 FAPS-40 x 49 48 59 26 36 50 3 _ 6" MT 4i 11 9 4i 17 1 56 43 15i 8i 72 11i 17 13 FAPS-40 x 49 48 59 26 36 50 3 * 8• " LT 31 11 9 44 174 1 88 49 26i 16 120 14 19 20 FAPD-82 x 49 72 90 38 48 59 3 1 10" LT 141194 9} 44 17i-1 88 49 26i 16 120 14 19 20 FAPD-82 x 49 72 90 38 48 59 3 3 J , e SECTION PAGE 1 C-31406 1 Electrical Data SUPERSEDES ISSUED • 6/94 4/96 Motor Data RATED OUTPUT FULL LOCKED LOCKED LOCKED ROTOR RN UT T POWER VOLTS LOAD ROTOR ROTOR CODE LETTER POWER HP (kW) 0 NOM. AMPS AMPS KVA KVA/HP kW POLES/RPM 200 41 225 230 37 14.0 (10.4) 3 460 18 19 8 78 F 12.4 6/1150 575 14 78 200 46 266 230 40 232 �44r 15.0 (11.2) 3460 20 116 92 G 13.2 4/1750 575 16 92 PUMP EFFICIENCY POWER FACTOR MOTOR HP 100%LOAD 75%LOAD 50%LOAD 100%LOAD 75%LOAD 50%LOAD • 14.0 84.0 84.0 81.5 0.85 0.80 0.71 --"ia 15.0 85.0 85.0 84.0 0.83 0.78 0.67 Cable Data CABLE SIZE/ CONDUCTORS PART HP VOLTS MAX.LENGTH FT. NOMINAL DIA. (IN ONE CABLE) NUMBER 200 115 14.0 230 145 460 610 575 990 (3)8AWG(PWR) 8/3-2-1-GC (2)10AWG(CTRL) 00094 21 08 28.2mm(1.11') (1)8AWG(GND) (1)10AWG(GC) 200 105 . . ..T- 15.0 230 160 460 560 575 880 • i 1 ( 1 SECTION PAGE 1 C-3140 7 1 Performance Specifications SUPERSEDES ISSUED 12/91 6/94 REQUIREMENTS COOLING SYSTEM Furnish and install submersible non-clog wastewater Motors are sufficiently cooled by the surrounding pump(s). Each pump shall be equipped with a r J' HP, environment or pumped media. A water jacket is not submersible electric motor connected for operation on required. ei6o volts, 3 phase, 60 hertz, y wire service,with y6-_ feet of submersible cable (SUBCAB) suitable for CABLE ENTRY SEAL submersible pump applications. The power cable shall be The cable entry seal design shall preclude specific torque sized according to NEC and ICEA standards and have P- requirements to insure a watertight and submersible seal. MSHA Approval. The pump shall be supplied with a mating The cable entry s hall consist of a single cylindrical elastomer cast iron Y inch discharge connection and be capable of grommet,flanked by washers,all having a close tolerance delivering foo GPM at 6 7 TDH.An additional point fit against the cable outside diameter and the entry inside on the same curve shall be GPM at feet total head. diameter and compressed by the body containing a strain Shut off head shall be feet(minimum). Each pump relief function, separate from the function of sealing the shall be fitted with 3 ei ' feet of /c/ " lifting chain of cable. The assembly shall provide ease of changing the stainless steel sabfe. The working load of the lifting system cable when necessary using the same entry seal. The shall be 50%greater than the pump unit weight. cable entry junction chamber and motor shall be separated by a stator lead sealing gland or terminal PUMP DESIGN board, which shall isolate the interior from foreign The pump(s) shall be automatically and firmly connected material gaining access through the pump top. to the discharge connection, guided by no less than two Epoxies, silicones, or other secondary sealing guide bars extending from the top of the station to the systems shall not be considered acceptable. discharge connection.There shall be no need for personnel • to enter the wet-well. Sealing of the pumping unit to the MOTOR discharge connection shall be accomplished bya machined The pump motor shall be induction type with a squirrel metal to metal watertightcontact.Sealingofthedischarge cage rotor, shell type design, housed in an air filled, interface with a diaphragm, 0-ring or profile gasket watertight chamber,NEMA Btype.The stator windings and will not be acceptable. No portion of the pump shall bear stator leads shall be insulated with moisture resistant directly on the sump floor. Class F insulation rated for 155°C(311°F).The stator shall be dipped and baked three times in Class F varnish and PUMP CONSTRUCTION shall be heat-shrink fitted into the stator housing. The use Major pump components shall be of grey cast iron,ASTM of bolts,pins or other fastening devices requiring penetration A-48, Class 35B, with smooth surfaces devoid of blow of the stator housing is not acceptable.The motor shall be holes or other irregularities.All exposed nuts or bolts shall designed for continuous duty handling pumped media of be AISI type 304 stainless steel construction. All metal 40°C(104°F)and capable of up to 15 evenly spaced starts surfaces coming into contact with the pumpage,other than per hour. The rotor bars and short circuit rings shall be stainless steel or brass, shall be protected by a factory made of cast aluminum.Thermal switches set to open at applied spray coating of acrylic dispersion zinc phosphate 125°C(260°F)shall be embedded in the stator lead coils to primer with a polyester resin paint finish on the exterior of monitor the temperature of each phase winding. These the pump. thermal switches shall be used in conjunction with and supplemental to external motor overload protection and Sealing design shall incorporate metal-to-metal contact shall be connected to the control panel. The junction between machined surfaces.Critical mating surfaces where -chamber containing the terminal board,shall behermetically watertight sealing is required shall be machined and fitted sealed from the motor by an elastomer compression seal. with Nitrile or Viton rubber 0-rings.Fittings will be the result Connection between the cable conductors and stator of controlled compression of rubber 0-rings in two planes leads shall be made with threaded compression type and 0-ring contact of four sides without the requirement of binding posts permanently affixed to a terminal board.Wire a specific torque limit. nuts or crimping type connection devices are not • acceptable. The motor and pump shall be designed and Rectangular cross sectioned gaskets requiring specific assembled by the same manufacturer. torque limits to achieve compression shall not be considered as adequate or equal.No secondary sealing compounds, The combined service factor(combined effect of voltage, elliptical 0-rings, grease or other devices shall be used. frequency and specific gravity)shall be a minimum of 1.15. f PAGE SECTION 2 7 C-3140 ISSUED SUPERSEDES • 5/96 6/94 Performance Specifications The motor shall have a voltage tolerance of plus or minus containing either a common single or double spring acting 10%. The motor shall be designed for operation up to 40°C between the upper and lower seal faces. Cartridge type (104°F) ambient and with a temperature rise not to systems will not be acceptable. No system requiring a exceed 80°C.A performance chart shall be provided upon pressure differential to offset pressure and to effect sealing request showing curves for torque, current, power factor, shall be used. input/output kW and efficiency.This chart shall also include data on starting and no-load characteristics. Each pump shall be provided with an lubricant chamber for the shaft sealing system. The lubricant chamber shall be The power cable shall be sized according to the NEC and designed to prevent overfilling and to provide lubricant ICEA standards and shall be of sufficient length to reach the expansion capacity. The drain and inspection plug, with junction box without the need of any splices. The outer positive anti-leak seal shall be easily accessible from the jacket of the cable shall be oil resistant chloroprene rubber. outside. The seal system shall not rely upon the pumped The motor and cable shall be capable of continuous media for lubrication.The motor shall be able to operate submergence underwater without loss of watertight integrity dry without damage while pumping under load. to a depth of 65 feet. Seal lubricant shall be FDA Approved, nontoxic. The motor horsepower shall be adequate so that the pump is non-overloading throughout the entire pump performance PUMP SHAFT curve from shut-off through run-out. Pump and motor shaft shall be the same unit. The pump shaft is an extension of the motor shaft.Couplings shall not BEARINGS be acceptable. The shaft shall be AISI type 431 stainless The pump shaft shall rotate on two bearings.Motor bearings steel. shall be permanently grease lubricated.The upper bearing shall be a single roller bearing.The lower bearing shall be If a shaft material of lower quality than 431 stainless steel is a two row angular contact bearing to compensate for axial used,a shaft sleeve of 431 stainless steel is used to protect thrust and radial forces. Single row lower bearings are the shaft material. However, shaft sleeves only protect the not acceptable. shaft around the lower mechanical seal. No protection is provided in the oil housing and above.Therefore,the use of MECHANICAL SEAL stainless steel sleeves will not be considered equal to Each pump shall be provided with a tandem mechanical stainless steel shafts. shaft seal system consisting of two totally independent seal assemblies.The seals shall operate in an lubricant reservoir IMPELLER that hydrodynamically lubricates the lapped seal faces at The impeller(s) shall be of gray cast iron, Class 35B, a constant rate. The lower, primary seal unit, located dynamically balanced, double shrouded non-clogging between the pump and the lubricant chamber,shall contain design having a long throughlet without acute turns. The one stationary and one positively driven rotating tungsten- impeller(s) shall be capable of handling solids, fibrous carbide ring. The upper, secondary seal unit, located materials, heavy sludge and other matter found in between the lubricant chamber and the motor housing, wastewater. Whenever possible, a full vaned, not vortex, shall contain one stationary tungsten-carbide seal ring impeller shall be used for maximum hydraulic efficiency; and one positively driven rotating tungsten-carbide seal thus, reducing operating costs. Mass moment of inertia ring. Each seal interface shall be held in contact by its own calculations shall be provided by the pump manufacturer spring system.The seals shall-require neither maintenance upon request.Impellers)shalibe keyedtotheshaft,-retained nor adjustment nor depend on direction of rotation for with an Allen head bolt and shall be capable of passing a sealing.The position of both mechanical seals shall depend minimum inch diameter solid. All impellers shall be on the shaft. Mounting of the lower mechanical seal on the coated with an acrylic dispersion zinc phosphate primer. impeller hub will not be acceptable.For special applications, other seal face materials shall be available. WEAR RINGS • A wear ring system shall be used to provide efficient sealing The following seal types shall not be considered between the volute and suction inlet of the impeller. Each acceptable nor equal to the dual independent seal pump shall be equipped with a brass, or nitrile rubber specified: shaft seals without positively driven rotating coated steel ring insert that is drive fitted to the volute inlet. members, or conventional double mechanical seals SECTION PAGE 1 C-3140 7 3 Performance Specifications 12/91 SUPERSEDES ISSUED 2/91 • VOLUTE Pump volute(s) shall be single-piece grey cast iron,Class35B, non-concentric design with smooth passages large 11 enough to pass any solids that may enter the impeller. Minimum inlet and discharge size shall be as specified. — PROTECTION ':•. All stators shall incorporate thermal switches in series to t■T ae'�1, monitor the temperature of each phase winding.At 125°C (260°F) the thermal switches shall open, stop the motor '\ ' d and activate an alarm. r A leakage sensor shall be available as an option to detect water in the stator chamber. The Float Leakage Sensor ■ (FLS)is a small float switch used to detect the presence of 4,:f411.-‘I water in the stator chamber. When activated, the FLS will I4ir •� - stop the motor and send an alarm both local and/or remote. �" _ i• ' • USE OF VOLTAGE SENSITIVE SOLID STATE 4�,������_ SENSORS AND TRIP TEMPERATURE ABOVE %VIVI 125°C (260°F) SHALL NOT BE ALLOWED. • The thermal switches and FLS shall be connected to a Mini CAS (Control and Status) monitoring unit. The Mini CAS shall be designed to be mounted in any control panel. MODIFICATIONS 1. ). 2. ). Refer to the General Guide Specifications for additional information. t SECTION PAGE 1 ITT Flygt Monitoring Devices 11 9 Leakage Sensors SUPERSEDES ISSUED . 6/90 6/94 Select ITT Flygt pumps are available with leakage flow from both the temperature switches and FLS sensors for sensing the presence of water in the oil and/ sensor. On the front of the MiniCAS there are two or stator housing. A plate in the junction box indicates indication lamps, one for supply and temperature and that the pump is equipped with sensors. one for leakage. Only two wires are needed between the pump and the MiniCAS. The FLS sensor is a miniature float switch for the detection of water and/or oil in the stator housing. Due to The CLS-30 is a capacitive type leakage sensor for the its design, it is meant to be used for pumps that will be detection of water in the oil casing. This sensor oriented in the standard vertical position. The FLS sensor actuates an alarm when the oil contains 30%water. is mounted in the bottom of the stator housing.The FLS The CLS-30 sensor is mounted in the bearing cage is the only sensor that can be used for intrinsically safe and sticks into the oil casing. The FLS and CLS designs which is required for explosion-proof sensors can be used together in the same pump, installations. connected in parallel. The parallel connected sensors are then connected in series with the thermal switches The FLS is connected to the MiniCAS (Control and and finally connected to the MiniCAS unit. Status) monitoring unit. The FLS is wired in series with the thermal switches, thus, eliminating additional control A typical connection of FLS and CLS sensors to a leads.The MiniCAS unit monitors the current allowable to MiniCAS is shown below. • A / -- MiniCAS \( • 4'10 til CLS /AliFLS I r1 (-7...,-_ __,.,-a-- , /LirclT � 1 I 11%.. .� 1 r 1 >�;� 1 1 'IV, FLS ll'.. R.. 14, CLS '---- C . .O__ =_,-'1A `l ISMI l-irk, `v: "enall410 I J t PAGE SECTION 14 11 ITT Flygt Monitoring Devices ISSUED SUPERSEDES Mini CAS 1.6/ 96 MiniCAS II/FUS -Technical Data: Operation Principle: Current sensing Environment: 0-50°C (32-123°F), max 90% RH Supply Voltage: 24 VAC 50-60 Hz ±15% Relay Contact Rating: 16 Amps @ 277 VAC Voltage to Sensor: 12 VDC ±10% Values of Operation: 7.0 mA<I<30 mA = OK conditions. I<7.0 mA = High temp. (or interrupt). I>30.0 mA = Leakage (or short circuit). (I = current measured by the MiniCAS II/FUS). Leakage Contact: Form "C" 16 A @ 277 VAC (N.C. contact for interlocking) • Reset: Automatic (N.O. contact for alarm) LED Indicators: Red LED On = Leakage indicated Red LED Off = No leakage indicated Temperature Contact: Form "C" 16 A @ 277 VAC (N.C. contact for interlocking, N.O. contact for alarm) Reset: Manual - by interrupting the supply for 1 sec. or by setting the toggle switch in the"Manual" mode. Automatic- by setting the toggle switch in the"Auto Reset"mode. LED Indicators: Green LED On = Supply Voltage is 'On'and no Over- temperature present. Green LED Off = Overtemperature is present or no Supply Voltage indicated. Physical Size: Width: 1.75" Height: 2.36" Depth:3.575" Part Number: 14-40 71 13 (MiniCAS II/FUS) 14-40 70 97 (Socket, 11-pin) -optional Approvals: UL- File E132545 , SECTION PAGE 1 ITT Flygt Monitoring Devices 11 15 MiniCAS SUPERSEDES ISSUED • 6/96 Wiring Diagram(MiniCAS II and MiniCAS II/FUS) MiniCAS II GC YEL PUMP HOUSING . C - -2GND CONTROL TRANSFORMERF1 RESET BLU TH.SWITCH . 1.1 ■ ---0(0-.T—(0 02 5 0 0 t2 120 VAC 24 VAC RESET (N.o.) 12 VDC F2 (OPTIONAL o 0 ofi ` ORN LK. SENS. ❑ 1 0 1E1 •10 7 ° 0 1 :GND 1 3 STARTER 120 VAC I ° INTERLOCKING LEGEND: CIRCUIT TAS—STATOR THERMAL SWITCH LK =LEAKAGE SENSOR(S) kI `1 ° ❑ -`ro1__ N OVERTEMPERATURE 1 F ��. INDICATION NOTE IF PUMP SHUTDOWN IS DESIRED FOR A LEAKAGE SITUATION, CONNECT MiniCAS II CONTACTS 1-3 & 11 8 �� SEE NOTE 11-8 IN SERIES. 9 ° 0 —4,0,-- LEAKAGE ZZII INDICATION • Mode of Operation In normal conditions,when the MiniCAS II is powered,the yellow LED is'ON'and the relay contact status is as follows: • Overtemperature relay contacts: 1-3 closed, 1-4 open; • Leakage relay contacts: 11-8 closed, 11-9 open. If an overtemperature condition occurs,the unit will turn the pump off and lock it out. Relay contact status: • Overtemperature relay contacts: 1-3 open, 1-4 closed; • Leakage relay contacts: 11-8 closed, 11-9 open. The power to the pump can be restored after the stator temperature has decreased to a point of safe operation and the thermal switches are closed.The MiniCAS II has to be manually reset.The MiniCAS II/FUS can be reset either manually or automatically. Note: When selecting the"Automatic Reset"mode, (MiniCAS II/FUS)the control panel should include a latching type circuit for overtemperature alarm display.This circuit will retain the information that an overtemperature situation has occurred and the operator should check the possible cause for motor overtemperature. If a leakage is detected,after a 5 sec.delay an alarm will be activated or the pump will be shut down.Relay contact status: • • Overtemperature relay contacts: 1-3 closed, 1-4 open; • Leakage relay contacts: 11-8 open, 11-9 closed. Once the leakage condition is removed, power is restored to the pump automatically. `..--- >r T PAGE SECTION 16 11 ITT Flygt Monitoring Devices ISSUED SUPERSEDES 410 6/96 MiniCAS Specifications Furnish and install one ITT Flygt MiniCAS(Mini Control and MiniCAS shall contain two sets of form C dry contacts,one Status) module to monitor the temperature and leakage for overtemperature and one for leakage.The dry contacts detectors installed in each Flygt pump or mixer.TheMiniCAS shall change status upon occurrence of an over temperature shall be capable of monitoring the thermal switches or leakage condition so as to indicate that condition to other embedded in the stator end coils, the FLS (float switch control components in the pump control panel.In the case type) water-in-stator-housing sensor, and the CLS of an overtemperature, and in keeping with ITT Flygt's (capacitive type) water-in-oil sensor. The MiniCAS shall warranty policy,the overtemperature dry contacts shall be monitor both the series connected thermal switches and used to trip the pump off line. The MiniCAS shall be leakage sensor(s) by outputting 12 VDC on a single two designed to be plugged into a standard 11-pin circular wire circuit.When both CLS and FLS leakage sensors are socket and shall be powered by a 24 VAC supply.Detailed specified they shall be connected in parallel with each technical data and wiring connections shall be found in the other and then in series with the thermal switches. MiniCAS Manual. The MiniCAS circuitry shall operate on the current sensing principle whereby a change in temperature or leakage condition shall change the resistance of the associated sensor and thus alter the current in the sensing circuit.The • P SECTION PAGE 1 10 9 Upper Guide Bar Brackets SUPERSEDES ISSUED 40 6/94 3/96 UPPER GUIDE BAR BRACKET KIT NO. 93 15 (Gale Iz Steel) _ Ora3-3/8" Or11�l Standard for the following „IS,ll CP/DP/FP pumps: �p� lot LATERAL NUT WITH SPRING *3067 i tr % i 5 - 3080 `�; 3085 3102 8-3/4" PLAIN WASHER 3126 r 7-1/16" 3127 dot 3140 111 o I O 7 ‘4.J 3152 LOCK WASHER * DP Only 47/16" I ,M, ,., Also available in InsH "—'ainnor 1 t 304 stainless steel - �,� �� 5°' KIT NO. 14 58 93 06 HEX.HEAD BOLT OPTIONAL: -1111111 • R Note: use with 2"nominal guide bars FEATUREU LATERAL NUT _Ail ‘1 v WITH SPRING litiNomii UPP . UIDE BAR BRACKET RAI RAIL BRACKET I I mq I i I I„ ,� KIT NO. 14 58 93 25 f III d iiiaD\AM (Galvanized Steel) 5-5/16" 1:111 ,:ll Standard for the 1/z LATERAL NUT WITH SPRING following "CP" pumps: lim.1.11.111.16- _.0 ®+ — —®+ ', 3170 `#, 3201 3231 L` K WASHER 3300 1-IT,.. 7-11/16" - 3400 49/16• • 3306 Ihl 3312 PLAIN WASHER 3351 MI 1 3356 1 3501 75/16" 3531 S � �>• 3602 3800 • 1_ HEX.HEAD BOLT tf� � Also available in 304 stainless steel - KIT NO. 14 58 93 08 Note: use with 3"nominal guide bars C SECTION PAGE 1 Intermediate Guide Bar Brackets 10 11 • (for cast iron or ductile iron pipe) SUPERSEDES ISSUED 2/96 L A ,I ¢ i 0- I 0- j - - *— B L-' 1 3" C O.D. -Ek. D 410 All dimensions(inches) Intermediate Part Number A B C D Guide Bar Bracket 4" DP-3080, C/D/FP-3085, 14-58 44 44 9-7/8 9 5 13-3/8 CP/FP-3102, CP-3127,3140 CP-3102, CP/FP-3127, 14-58 44 45 11 9-1/2 7 15-1/2 t---- 6" CP-3140, CP/FP-3152 7 CP-3170,3201 14-58 44 52 11 9-1/2 7 15-1/2 8" CP-3127, 3152 14-58 44 46 12-3/16 12-1/2 9-1/8 17-3/4 CP-3170,3201,3300 14-58 44 53 12-1/8 12-1/2 9-1/8 18-3/16 CP-3231 14-58 44 54 14-13/16 12-1/2 9-1/8 20-7/8 10" CP-3140, 3152 14-58 44 47 14-1/8 15-1/2 11-1/8 20-11/16 CP-3170,3201 14-58 44 55 14-1/8 15-1/2 11-1/8 21-3/16 12"CP-3170, 3201, 3300 14-58 44 48 17-1/8 18 13-1/4 25-1/4 CP-3306,3312 14-58 44 56 17-3/4 18 13-1/4 25-7/8 14" CP-3300 14-58 44 49 18-1/8 20 15-3/8 27-5/16 CP-3306,3312,3356 14-58 44 57 18-3/4 20 15-3/8 27-15/16 16" CP-3400 14-58 44 50 19-1/8 20 17-1/2 29-3/8 1111 20"CP-3501, 3531 14-58 44 51 21-5/8 26 22 34-1/8 24" CP-3602 14-58 44 58 24 30 26-1/4 38-5/8 32"CP-3800** **Contact Flygt Engineering Material:U-Bolt and Nuts are 304 Stainless Steel, .i444. ,s.g. ..1 P PAGE SECTION 36 10 Standard CP Discharge Connections (Cast Iron) ISSUED SUPERSEDES Dimensions 6/94 3/96 All dimensions(inches) Pump Part Disch. Disch. A B C D E F G H I J K Model Number Inlet Outlet 2"-3067 486 55 01 2" 2"-111/2 NPT 3 13/16 4 4 1/2 5 1/2 7 114 6 3/4 3 15/16 7/8 — — — 2 1/2"-3067 493 17 06 2 1/2" 2 1/2" 11 5/8 7 7/8 4 3/4 7 7/8 11 7/16 9 7/8 61/2 4 9/16 45° 90°x 4 5 5/8 3"-3075,3080, 3085, 444 68 05 3" 3" 14 9 7/8 7 3/4 10 5/8 15 3/8 15 3/4 7 7/8 4 9/16 45° 90°x 4 6 3085/82 4"-3080,3085, i3102, , 3102,3127, 54013 05 4" 4" 14 3/8 9 7/8 7 3/4 10 5/8 15 3/8 15 3/4 7 7/8 4 9/16 22.5° 45°x 8 7 1/2 3140,3152, 3170 6"-3102,3127, 3140,3152, 444 70 06 5 1/2" 6" 15 9/16 11 91/2 12 3/16 15 3/8 17 3/4 9 7/8 4 9/16 22.5° 45°x 8 9 1/2 3170,3201. 6"-R3231 388 25 06 6" 6" 20 11/16 19 3/4 15 3/4 19 3/4 23 5/8 15 3/4 7 7/8 6 7/8 22.5° 45°x 8 9 7/16 8"-3102,3127, 3152,3170, 444 71 06 6" 8" 16 3/4 11 9 1/2 12 3/16 15 17 3/4 101/8 4 9/16 22.5° 45°x 8 11 3/4 3201,3300. 8"-3201,(*3140, 374 76 06 8" 8" 16 3/4 11 91/2 12 3/16 15 3/8 17 3/4 10 1/4 4 9/16 22.5° 45°x 8 11 3/4 41) *3170,*3300). 8"-3231 388 24 06 8" 8" 21 5/8 19 3/4 15 3/4 19 3/4 23 5/8 17 3/4 8 7/8 6 7/8 22.5° 45°x 8 11 3/4 10"-3140,3201. 444 73 05 8" 10" 18 3/4 19 3/4 9 1/2 12 3/16 24 17 3/4 8 7/8 4 9/16 15° 30°x 12 14 1/4 10"-3152,3170. 481 76 05 10" 10" 18 3/4 19 3/4 91/2 12 3/16 24 17 3/4 8 7/8 4 9/16 15° 30°x 12 141/4 12"-3152,3170, 481 75 05 10" 12" 21 3/4 19 3/4 19 3/4 24 7/16 25 5/8 31 1/2 19 11/16 4 9/16 15° 30°x 12 17 3300. 12"-3201 481 77 05 12" 12" 21 5/8 19 3/4 19 3/4 24 7/16 25 9/16 31 1/2 19 11/16 4 9/16 15° 30"x 12 17 12"-3306,3312. 373 92 05 12" 12" 24 5/8 25 5/8 23 3/4 27 9/16 29 1/2 23 3/4 10 13/16 6 7/8 15° 30°x 12 17 14"-3201,3300. 32015 05 12" 14" 22 5/8 19 3/4 19 3/4 24 7/16 25 5/8 33 1/2 19 11/16 4 9/16 15° 30°x 12 18 3/4 14"-3312 442 16 05 12" 14" 25 5/8 25 5/8 23 3/4 27 9/16 29 1/2 23 3/4 11 13/16 6 7/8 15° 30°x 12 18 3/4 14"-3351 557 00 05 14" 14" 27 9/16 31 1/2 273/4 31 1/2 35 7/16 23 3/4 11 13/16 8 7/8 15° 30°x 12 18 3/4 14"-3356 388 27 05 14" 14" 25 5/8 25 5/8 23 3/4 27 9/16 29 1/2 23 3/4 11 13/16 6 7/8 15° 30°x 12 18 3/4 16"-3400 581 98 05 16" 16" 29 1/2 31 1/2 31 1/2 35 7/16 31 1/2 29 13 3/4 8 7/8 11.25° 22.5°x 16 21 1/4 20"-3501,3531. 387 90 05 20" 20" 30 5/8 31 1/2 27 3/4 31 1/2 35 112 33 15 3/8 8 7/8 9° 18°x 20 25 24"-3602 388 65 05 24" 24" 33 35 1/2 31 1/2 35 7/16 39 3/8 37 1/2 17 3/4 8 7/8 9° 18°x 20 29 1/2 32"-3800 586 03 05 32" 32" 40 1/4 26 5/8 471/4 51 1/4 57 1/4 47 1/2 21 3/4 9 3/4 6.43° 12.86°x 28 38 1/2 *Special Order A B A Ene: a m H { 111 \ \ ss, 111111 \ ilit:t• (k iiiii I/II \V_ I c 14•11°L2WWill 1Pri0 - -� G l I/ �1 lig III 1 • F K L.....J��,____5- 1 Note: 1-I — E --s-i The discharge connection shown here is typical in appearence for most pumps. \ft. iPx. j I LE O® DOUBLE DOORS WATERTIGHT EXTRUSION — SIDE HINGES NOTCH FRAME COVER SHOWN IN �2 • 1/4" THK.DIAMOND FOR CHANNEL TYP. PAT.ALUM.COVER OPEN POSITION PLATE --- B— 8 F3 3/4"TYP. -r 3--7 -�7I POSITIVE LOCKING ARM I I I T —I ] STAINLESS STEEL 0 I DIID I I II I I A II} I i I U A OPEDNING 0+71/2" HINGES n —.II.-1--____--1 I_____I_A_— '. I I I 17 I 10 CONT.CONC. L--_-C L---J I 3/4" 81/4" 1 ANCHOR - - i —C C4X1.85 CHANNEL SECTION B-B PADLOCK LIFTING HANDLE [-WELD TO THIS POST [EACH DOOR] DOOR C4X1.85 OPENING CHANNEL C — X ALUM. / REINF. C+7 1/2 AS SHOWN {y-��y SECTION D-D r---i r ---1 -r`-r_u I I.,::` 1/4" THK.EXTRUDED DOOR DOOR B ALUM.FRAME YL .C0 '� L---� L---� 1/4 DRAIN PIPE Q lI t, I 3" BY OTHERS SECTION A-A II . I"" J" 1/2" A SECTION C-C • SPECIFICATIONS: THE ALUMINUM ACCESS FRAME AND COVER, SIZED AS SHOWN ON THE PLANS, SHALL BE MANUFACTURED 3Y USEMCO, INC., TOMAH, WISCONSIN. SHE ALUMINUM FRAME SHALL BE OF 1/4" THICK EXTRUDED ALUMINUM HAVING A CONTINUOS CONCRETE ANCHOR AS A DART OF THE ONE-PIECE EXTRUSION. A 1 1/2" DRAIN COUPLING SHALL BE LOCATED IN ONE CORNER OF THE CHANNEL =RAME. THE ACCESS COVERS SHALL BE 1/4" ALUMINUM DIAMOND PLATE, REINFORCED WITH STIFFENER BARS AS REQUIRED. EHE COVERS SHALL BE ABLE TO WITHSTAND A LIVE LOAD OF 300 LBS. PER SQUARE FOOT. HE COVERS SHALL HAVE STAINLESS STEEL HINGES AND BE EQUIPPED WITH A LIFTING HANDLE AND A PADLOCK _OCKING POST (PADLOCK BY OTHERS). THE COVERS SHALL OPEN TO 90 DEGREES AND LOCK AUTOMATICALLY IN THAT )OSITION BY A STAINLESS STEEL POSITIVE LOCKING ARM. EHE MANUFACTURER SHALL GUARANTEE THE ACCESS COVER AND FRAME AGAINST DEFECTS IN MATERIAL OR WORKMAN- SHIP FOR A PERIOD OF FIVE YEARS FROM THE DATE OF PURCHASE. BASIC DIMENSIONS UNIT OPTIONS MODEL NUMBER A B C D WEIGHT HV4830 511/2" 331/2" 48" 30" 115LBS. A BCDEF GHJK LMNP HV4836 511/2" 391/2" 48" 36" 125LBS. ABCDEF GHJKLMNP r HV4848 511/2" 511/2" 48" 48" 140LBS. A BCDEF GHJKLMNP ; HV5236 551/2" 391/2" 52" 36" 130LBS. A BCDEF GHJK LMNP 4 HV5442 571/2" 451/2" 54" 42" 130LBS. ABCDEF GHJK LMNP 63659 1/2" 39 1/2" 56" 36" 135LBS. 4r -- A B C D E F G H J K L M N P 6030 631/2" 331/2" 60" 30" 145LBS. ABCDEFGHJKLMNP HV6036 631/2" 391/2" 60" 36" 150LBS. ABCDEFGHJKLMNP HV6060 631/2" 631/2" 60" 60" 190LBS. ABCDEFGHJKLMNP It HV7248 751/2" 511/2" 72" 48" 170LBS. ABCDEFGHJKLMNP HV9660 991/2" 631/2" 96" 60" 295LBS. ABCDEFGHJKLMNP in ( Y 1 ErnCO® HATCH OPTIONS O OPTION A SPECIFICATIONS: THE TOR :AR SYSTEM TORSION BAR SHALL BE CONSTR I OF 5/16" DIA. SPRING STEEL BAR CONNE I TO THE HATCH FRAME WITH WELDED- ON Ts' IN BAR CLIPS. THE SIZE AND WEIGHT OF THE i ER SHALL DICTATE LENGTH AND CONFIGURATION TORSION BAR HORIZONTAL P • 'E OF TORSION BAR[S). CLIP 30 LBS.MAXIMUM [HATC i ER] LIFT EFFORT COVER SHALL REQUIRE NO MORE THAN 30LBS. OF / FORCE TO OPEN USING LIFTING HANDLE. , RTICAL PLANE [HATCH FRAME] OPTION B SPECIFICATIONS: THE COMPRESSION SPRING SYSTEM COMPRESSION SPRING SHALL BE CONSTRUCTED OF TELESCOPING, PLATED STEEL TUBES WHICH CONTAIN AND COMPRESS A SPRING FOR LIFT FORCE. 30 LBS.MAXIMUM LIFT EFFORT HORIZONTAL PLANE SIZE AND WEIGHT OF COVER SHALL DICTATE THE • [HATCH COVER] Fa PIVOT NUMBER OF SPRING UNITS REQUIRED. TAB II ' COR SHALL REQUIRE NO MORE THAN 30LBS. OF • FORCE TO OPEN USING LIFTING HANDLE. SPRING 1 VERTICAL PLANE SPRING HOUSING HOUSING [HATCH FRAME] - MOUNT CLOSED POSITION OPEN POSITION [SIDE VIEW] [SIDE VIEW] OPTION C SPECIFICATIONS: THE G' SHOCK SYSTEM GAS SHOCKS SHALL CONST I" GAS-CHARGED PISTONS MOUN : 0 THE HATCH FRAME AND COVER 30 LBS.MAXIMUM PIVOT PIVOT TAB BRACKETS. LIFT EFFORTHORIZONTAL PLANE n TAB SIZE AND WEIGHT OF COVER SHALL DICTATE THE [HATCH COVER] I NUMBER OF SHOCKS REQUIRED. • ,i,- ,04.....,,, I� COVER SHALL REQUIRE NO MORE THAN 30LBS. OF GAS FORCE TO OPEN USING LIFTING HANDLE. SHOCK • RTICAL PLANE . [HATCH FRAME] • CLO D POSITION OPEN POSITION [SIDE VIEW] [SIDE VIEW] Ldimib 16 . - , I - 1111F— MCO® HATCH . Fonn®NS • OPTION D SPECIFICATIONS: THE STAINLESS STEEL SLAM LOCK -�" SLAM LOCK HANDLE SHALL BE OPERATED FROM INSIDE THE HATCH AREA WITH AN INTEGRAL HANDLE. OPERATIONS FROM THE EXTERIOR SHALL BE WITH A REMOVABLE "T" HANDLE. --- ../ {---ir - WHEN THE SLAM LOCK IS REQUESTED IT REPLACES THE STANDARD PADLOCK POST. OPERATING IF BOTH ARE DESIRED, SPECIFY OPTION F. HANDLE I OPTION E SPECIFICATIONS: THE RECESSED PADLOCK HOUSING RECESSED PADLOCK HOUSING SHALL CONSIST OF AN ALUMINU •S USING WHICH SLIDES OVER A PADLOCK : i WELDED TO THE HATCH HINGED FRAME. THE HOU . S PROTECTED BY A COVER COVER ATTACHES , A STAINLESS STEEL HINGE. • ,, -.:.,,;,::. II PADLOCK it ' TAB r' OPTION F SPECIFICATIONS: THIS OPTION ALL INCLUDE THE SLAM LOCK WITH PADLOCK POST STANDARD PADLOC •! AND A SLAM LOCK. PADLOCK POST i - .r— ' D _ 1i1 1�I 1i _/ I 4 f SLAM LOCK : • 6. STANDARD PADLOCK POST 17 ■ ‘OtO•f IOat-SST i ' tanchor scientific iiic■ Type P- Pipe Mounted . Box 378, Long Lake, MN 55356/612-473-7115/ FAX 612-473-6002 Form 2900-E 1111 1"PIPE ? ,mow a+max_�'1$ "4 $NSF L'r{W ,rad 3 4th'. Lc 1 APPLICATIONS: ACTUATE(RISING LEVEL f • Sewage Lift Stations OE-ACTUATE II • High Pressure Tanks (FALLING LEVEL) • Long Life Applications 9 1111 • Severe Environments 6 r.,,,,I,,:-,,w.,-, ,,,,,,rtmcpv-w,"-#.,vxvc04.0,o•A L.- 5 _.J IIIROTO-FLOAT SST Normally Open Typical Operation (Teflon®coated) IGENERAL DESCRIPTION The Roto-Float SST is a direct acting float switch. It has been designed and constructed for extremely long life in the most demanding applications. Each Roto-Float-SST contains a single pole mercury II switch in a normally open or normally closed circuit configuration, which actuates or deactuates with changes in fluid level. The mercury switch has been inserted into the #316 stainless steel, Teflon"; coated housing, then I encapsulated in epoxy, forming an impact and corrosion resistant unit. The cable used is a 14-3 conductor, type SO jacketed, with each conductor having 105 strands of copper for extra flexibility. Each float has a green wire as an internal ground and THIS MUST RUN TO A SUITABLE EXTERNAL GROUND, per N.E.C. The Roto-Float SST comes with a mounting clamp, which attaches to a 1" I mounting pipe, (supplied by others). #316 stainless steel pipe stabilizing brackets for mounting the pipe are available and designated 'WSTB'. ISPECIFICATION DATA ORDERING INFORMATION Cable Specify mounting style P, cable length (20,30, and 40 105°C., SO type, 14-3 105 strand. feet are in stock),circuit configuration,(NO for normally Oil and water resistant. open, NC for normally closed).Add the suffix'-SST'to Float Housing indicate stainless steel, Teflon®coated. #316 stainless steel. 5" diameter, grounded. Teflon" coated. List Price Model P2ONO-SST Potting Material Model P3ONO-SST Moisture resistant epoxy. Model P4ONO-SST Electrical Data I Contact rating: 20A., 120 VAC 10A., 230 VAC Specify normally open or normally closed. I { TYPICAL INSTALLATION II• Bill Of Material Item Description P/N.. QtyII 1 1/8" 5.5. Wire Rope 15' 2 SS Wire Rope Clip 2 - Wire Rope Bracket 3 15 Lbs. Anchor 1 Model WRW 4 • WRW SS Bracket v. 1.-10 -+-I Eyebolt 1. S.S. Eyebolt •O T 8 Stainless 10 Steel Wire � eCsS �` \�// I Rope Clip � 1/8" D Stainless }' II Steel. Nylon Coated Wire Rope 4i U Clamps S.S. Aircraft e Nuts //J 4300o jVV •,-- ii) S.S. Float Cable Bracket I 11111 l -.4) . 1 T o inir 1 I-- 5„ .., rit .11 Anchor LS Lbs. \ 110 Ili II • %O anchor scientific inc. 0 Box 378,Long Lake, MN 55356 l 612/473-7115 DRAWN BY YTP 1 j 4 J 88 REVISIONS DATE Iga CHECKED BY CFW 2/3/88 _ ,.4O APPROVED BY JTP 2/8188 SCALE; None 6 1 TITLE WRW Typical Installation ' 1ORAWINOI4UMBC* l 9400-1A r. FLYG Ir S FLYGT SUBMERSIBLE PUMP PARTS LIST CP 3140 HT SERIAL NO 3140.180 9870048 01111- 111111,1 ibis w FLYGT-REPRESENTATIVE: ITT FLYGT CORPORATION 35 NUTMEG DRIVE TRUMBULL, CT 06611 USA TELEPHONE NO: 414-5441922 ITT Flygt 1 • An ITT Industries company PP DATAPLAIE FLYGT CP 3140 HT DATE: 1998-10-28 SERIAL NO: 3140.180 9870048 A N B H 15 11111111111W„4°.18°-„68 mm FLS iM25-11-4AA- T/X O YSER/Y/ 11.2 KW-15 HP ccata 0.85 • K R/U 460/230 Jv" 20/39 A 3--6 Iii S1 % L S/V 1745- r%mtn D T �. IEC 34-1 1969 cf.F; 236,1kg E o P J W o F Data plate interpretation: A Product No B Serial No. C Shaft power D Rated speed E" Propeller speed F Weight H Curve code,first digit=Number of poles J Number of phases,type of current,frequency K Power factor L Operating duty,cont./int. M Impeller/propeller diam. N Factory code O* Gear ratio P* Direction of rotation:L=left,R=right Q Temperature class R/U Rated voltage S/V Rated current T/X Stator connection W Special order No. Y Motor No. For mixers 1 kg=2,20 pound 1 Lit=0,26 US gallon Recommended spare parts: A=Parts for inspection. B=Parts for major overhauls. For service: 90 20 54 grease In Flygts collection there is a complete set of tools available for repair and maintenance,as well as standard hand tools,but also special tools for e.g.seal change and hydraulic-parts handling. Please contact Flygt-representativ for more information. • 2 FLIEGT 0 FLYGT SUBMERSIBLE PUMP PARTS LIST CP 3140 HT SERIAL NO 3140.180 9870049 ki, i S a FLYGT-REPRESENTATIVE: ITT FLYGT CORPORATION 35 NUTMEG DRIVE TRUMBULL, CT 06611 USA TELEPHONE NO:414-5441922 ITT Flygt • An ITT Industries company I, DATAPLAT FLYGT CP 3140 HT DATE: 1998-10-28 SERIAL NO: 3140.180 9870049 110 A N B H 3140.180-6158 15 9870049 481 ` L..... p ma, ., C FLS r M25-11-4AA71, Y T/X O:-TYSER/Y/ 111.2 KW-15 HP 'caecp10.85 i0 K R/U • 460/230 y- 20/39 A 3—6 Ha S1' % L Bili1745 rnntn D T T _1E0 34-1 1969 ct.F ( 236,1Ccg I I E 0 P J W 0 F Data plate interpretation: A Product No B Serial No. C Shaft power D Rated speed E* Propeller speed F Weight H Curve code,first digit=Number of poles J Number of phases,type of current,frequency K Power factor L Operating duty,cont./int. M Impeller/propeller diam. 40 N Factory code O* Gear ratio P* Direction of rotation:L=left,R=right Q Temperature class R/U Rated voltage SN Rated current T/X Stator connection W Special order No. Y Motor No. * For mixers 1 kg=2,20 pound 1 Lit=0,26 US gallon Recommended spare parts: A=Parts for inspection. B=Parts for major overhauls. For service: 90 20 54 grease In Flygts collection there is a complete set of tools available for repair and maintenance,as well as standard hand tools,but also special tools for e.g.seal change and hydraulic-parts handling. Please contact Flygt-representativ for more information. • 2 PARTS LIST • FLYGT CP 3140 HT 1 SERIAL NO 3140.180 9870049 k Item no Part no Rec Denomination Quantity 1 510 79 00 Lifting handle 1 2 81 41 55 B Hexagon head screw M12X30-A2-70 4 7 83 45 59 Cable tie 200X2,4 PA 6/6 -55+105 1 8 274 52 00 Export plate 1 8 438 37 00 Data plate 2 9 426 70 00 Connection plate 1 9 550 22 00 Connection plate (FLS) 1 10 82 20 88 Drive screw 4X5-A2-70 10 23 94 21 08 B Motor cable SUB8AWG/3-2-1-GC 16.5 m 24 394 77 11 Cable entry unit 1 24.1 81 73 63 B Slotted screw 2 24.3 82 23 55 B Hexagon nut 2 26 81 41 55 Hexagon head screw M12X30-A2-70 2 28 82 40 79 AB Washer 28.5X52X2-A2-70 2 28 82 40 80 AB Washer 30.5X52X2-A2-70 2 411 29 84 35 54 AB Seal sleeve (26) -28 MM 1 29 84 35 55 AB Seal sleeve (28)-30 MM 1 32 392 00 15 Entrance cover 1 33 82 74 93 AB 0-ring 199.3X5.7-NBR 1 35 82 00 69 Socket head screw M12X30-A2-70 4 43 426 84 00 Terminal board unit 1 44 305 97 02 B Gasket 1 45 81 41 06 Hexagon head screw M8X25-A2-70 4 46 82 35 16 Washer 8-A2-A 140 4 49 83 42 29 B End sleeve 4.0MM2; L=10MM 12 49 83 42 30 B End sleeve 6.0MM2; L=10MM 3 49 83 42 35 B End sleeve 10.0MM2; L=12MM 4 49 83 42 36 B End sleeve 0.75MM2; L=6MM 2 50 83 44 23 B Closed end splice 5.1-10,5;L=40 1 51 83 44 24 B Closed end splice 2.5-6(AWG 12-10)L=17.5 2 52 94 05 17 B Insulating hose pvc 0.16 m 53 81 41 04 Hexagon head screw M8X20-A2-70 2 156 303 09 00 B Earthing plate 2 57 395 61 00 Disc 1 58 319 09 01 B Cover 1 • 3 a PARTS LIST i Item no Part no Rec Denomination Quantity • 59 82 58 96 B Retaining ring SGA 25 1 60 82 44 09 B Supporting washer 25X35X2 1 61 82 46 36 B Roller bearing NU 206 ECP 1 62 82 62 12 B Retaining ring SGH 62 1 63 510 85 00 B Protective washer 1 64 426 95 00 Ring 1 69 510 81 00 Stator housing 1 70 82 00 71 Socket head screw'M 12X40-A2-70 6 72 82 74 98 B 0-ring 249,3X5,7-NBR 1 73 510 88 07 Shaft unit 1 79 426 83 12 Stator 25-11-4a 1 81 550 40 00 Insulating plate 1 101 504 78 09 Cable unit (FLS) 1 103 518 89 02 Leakage detect.unit (FLS) 1 105 635 38 00 Bearing housing 1 107 82 59 08 B Retaining ring SGA 45 1 108 82 44 17 Supporting washer 45X55X3 2 109 83 36 94 B Ball bearing 3309 C3 45X100X39,7 1 110 510 84 00 Bearing cover 1 i 111 82 74 12 B O-ring 99,1X5,7 NBR 1 112 81 41 08 Hexagon head bolt M8X35-A2-70 3 113 82 34 41 Washer 8 200 HV 3 • 114 337 85 10 B Mechanical seal 1 120 428 22 01 B Inspection screw 1 121 82 70 34 B Hexagon plug 2 122 82 73 90 AB 0-ring 19.2X3.0 NBR 1 122 82 73 90 AB 0-ring 19.2X3.0 NBR 2 122 82 77 30 AB 0-ring 28,17X3,53-1 NBR 2 122 82 77 30 AB 0-ring 28,17X3,53-1 NBR 4 123 461 77 00 Sleeve 1 129 620 75 00 Oil housing bottom 1 130 82 75 03 B 0-ring 299,3X5,7 NBR 2 133 82 00 71 Socket head screw M12X40-A2-70 3 134 381 61 00 Washer 1 135 306 73 00 Hexagon screw 6 136 302 21 00 Compression spring 6 137 382 83 01 B Wear protection 1 141 384 00 09 B Mechanical seal 1 145 80 95 37 Stud 12X90-A2-70 6 147 82 23 59 Hexagon nut M12-A2-70 6 148 80 70 10 B Parallel key 10H7X8H11X45 1 S 4 PARTS LIST • Item no Part no Rec Denomination Quantity 158 556 24 00 B Impeller 1 158.3 533 99 00 Plug 2 162 381 62 00 Washer 1 169 84 42 58 Socket head screw MC6S 12X60-2343 1 184 309 34 00 AB Wear ring 1 200 556 01 00 Pump housing 1 209 380 91 00 Guiding claw 1 210 81 41 58 Hexagon head bolt M12X45-A2-70 4 300 83 58 57 Alarm unit 'MINCAS' II 1 800 80 32 49 0-rings kit 3140.090,180 1 900 601 89 17 Basic repair kit 3140.090,180 1 900 601 89 31 Basic repair kit 3140.090,180 1 90 17 52 Paraffin oil MOBIL OIL WHITEREX 309 4.5 I 90 20 54 Bearing grease ESSO UNIREX N3 0.035 kg • 5 EXPLODED VIW 1 3140.180 i 8 it 7_ 23 26 81 24.5 ' ii 24 32 Ot.T33 � ���+,�% , 122 - g / g; 453 5 147 104 pop.,56 �� 46 ,: 122 Al8 O'''--''' � 121 50 :, -1 X49 109 .,tel► oiliZO '��7►O oillr.-'7 _ 43 108 111 4111 ' S1 107 44 ``+ 110 n, ,„,111 52113 114 2 . 1 57 112 135 ■ 58 136 '1 Ia... 134 j ~ C69 'r130 ,'� iJ ° • 4,r 121 k' �� 123 4110 70 r 122 .. '' 129 8 133 Nit�•� .�� yl I 10 137 10•,., . 141 � ; /145 y 52 � 64 . 79 P - 1r- b 11 / `90,,c, o O 59 �' 60 61 62 . 63 � 900 800 73 ri*l'il ( a�N� BASICASICR � e O e .4SP . 186, 6",i • 6 [ . HYDRAULIC PARTS CP 3140 HT (60Hz) 0 ', 148 130 I: �I iiiiiir"-- __41imitri _____,Immilih 158 I., I- I. ".. 1...-ar, 44'""PIIIJIIIIIIII ) 162 209 210 = i 169 i�. 57 Nm 0 184 • • VP a ' C------__ ___4 CE3t— 147 ..--N,. 6---145 / c:, t O __---_— 200 d� II. , M 0 st M 203 204 202 M 201 • 7 CONNECTION • CP 3140.090/180 207 1." - 206 _ 3 209 210 I 11111 • Irk . A , • 205 0 M 8 DIMENSIONAL DRAWING 85 451 • 0 REF.LINE0.1 1411T11-11,w',24 5 2491 116 I 1 1 i I 2"GUIDE BARS im.I 7 )! I 1filiPla, 1 (1!111111), DN 100 II �C it �� �r V MIN LEY �� 0 0 IIIMIll — i— O N N J L Nt * O - -- --1 r� / o Ej 1..: © k coo 70 1020 (TO FURTHEST POINT) ril • REF.LINE 745 1 1 =�11 ;�R.1 ;, ; rn yiltt' — Ili � r�� 50 11 176 69141 0 - REF.LINE �-_+- 0 o I -+1- N BOLT 020(4x) i 0Lo 250 0 d VIEW 0—Ell * DIMENSION TO ENDS OF GUIDE BARS • 9 i DIMENSIONAL DRAWING 85 446 REF.LINEJ 506 125 0 249 116 1 H ' _ 1 I 2"GUIDE BARS J11 'I go 1 1 ( ' 1 1 11!il l DN 100 I IIIIIIII O0)1 V MIN LEV�� ► -ii- 1111111111111111 O /111.11111111111 C\I O O Al Ill. * It o in Ei © �I 70 L, 1025 (TO FURTHEST POINT) • REF.LINE 750 1 qPMailq;Tir,it)f. V4 1v .., 1 50' 216 220 Z 69 I REF.LINE I Ot ±1_-T o CO _ N en o " tn BOLr 20(4x) "' 0 1.3_5_,c2.1 \ LL 0 d VIEW a a * DIMENSION TO ENDS OF GUIDE BARS 110 10 I 0 A, I • • AIWSEMCO, Inc. 3/1/99 1:14 PM mprill of Material Page 1 15549/1 15549/1 OAK PARK HEIGHTS,MN Detail Quantity ----ZZ15549 WIP COST - 15549 1.00 ----261172 NIPPLE THRD GALV 1/2" X CLOSE 1.00 ----320697 SCREEN STAINLESS STEEL 1.00 20 GAUGE SQUARE MESH 12 OPENINGS PER LINEAL INCH ----322011 BATTERY 12V 100A DYNASTY 1.00 JOHNSON CONTROLS#UPS12-370 ALLIED ELECTRONICS#261-0230 ----322033 CHARGER BATTERY DYNASTY 1.00 JOHNSON CONTROLS#TB10012 ALLIED ELECTRONICS#261-SPECIAL ----322283 LIGHT FEDERAL 131DST-12VDC-RED 1.00 1/2"PIPE MOUNT ----365294 LATCH SPRING W/KNURLED KNOB 4.00 #57-10-201-10 ----420318.1 STARTER SQD 8536 SDO1V02BS 2.00 3 POLE NEMA SIZE 2 WITH AMBIENT COMPENSATED BIMETALLIC OVERLOAD RELAYS --420410 ROD RESET SINGLE SQD 9066 RA-1 2.00 ----421400 BREAKER PLUG-IN SQD Q0110 1.00 ----421403 BREAKER PLUG-IN SQD Q0115 4.00 ----421412 BREAKER PLUG-IN SQD Q0130 1.00 ----421494.07 BAR GROUND KIT SQD PK7GTA 1.00 ----421494.21 RETAINING KIT SQD PK2MB 1.00 ----421495 BREAKER INT ASSY QON6-12L100 1.00 ----421816 BREAKER 3 PL MLD CA FAL 34040 2.00 ----421837 BREAKER 3 PL MLD CA FAL 34100 2.00 ----422339.10 RELAY 10A IDEC RH2B-U-AC120V 1.00 ----422339.20 RELAY 10A IDEC RH3B-U-AC120V 3.00 ----422339.22 RELAY 10A IDEC RH3B-U-AC24V 2.00 ----422339.30 RELAY 10A IDEC RH4B-U-AC120V 6.00 ----422339.32 RELAY 10A IDEC RH4B-U-AC24V 2.00 ----422350.2 RELAY PH MNTR TIME MARK #C2644 2.00 ----422371.3 CONTROLLER WARRICK #67A1A0D 1.00 120 VAC INTRINSICALLY SAFE ----423390 SURGE CAPACITOR GE #9L18BBB301 1.00 (NON-PCB)650 VOLT 3 POLE ----423390.0 SURGE ARRESTER GE #9L15ECC001 1.00 650 VOLT 3 POLE ----423420 BLOCK TERMINAL ENTRELEC-GRAY 9.00 ENTRELEC PART#29003121 ----423420.0 BLOCK TERMINAL ENTRELEC-BLUE 10.00 ENTRELEC PART#29003323 • AIKEMCO, Inc. 3/1/99 1:15 PM 11 of Material Page 2 15549/1 15549/1 OAK PARK HEIGHTS,MN Detail Quantity ----423420.1 BLOCK TERMINAL ENTRELEC-GN/YL 2.00 ENTRELEC PART#29003901 ----423420.2 BLOCK TERMINAL ENTRELEC-ORANGE 16.00 ENTRELEC PART#29003222 ----423420.4 END STOP ENTRELEC-GRAY 4.00 ENTRELEC PART#19940802 ----423420.50 END SECTION COVER ENTRELEC 2.00 ENTRELEC PART#29105122 ----423420.SD SCREW DRIVER-TECHNICAN BLADE 1.00 PART#L19C100 POCKET W/CLIP WHITE W/2"X 1/4"MAGNETIC STRIP W/USEMCO IMPRINT ----423441.04 BLOCK 1PL LINE #2/0 LOAD #4 1.00 2 LINE 6 LOAD MARATHON#1431555 423441.1 BLOCK 3PL LINE #2/0 LOAD #4 1.00 2 LINE 6 LOAD MARATHON#1433555 ----423480.2 SOCKET RD 8 PIN IDEC SR2P-06 3.00 ----423481.2 SOCKET RD 11 PIN IDEC SR3P-06 2.00 ----423484 SOCKET MIDGET 2P IDEC SH2B-05 1.00 ----423485 SOCKET MIDGET 3P IDEC SH3B-05 5.00 ----423486 SOCKET MIDGET 4P IDEC SH4B-05 8.00 ----423840 OVERLOAD SQD #AR40 AMBIENT 6.00 COMPENSATED ----424164 INTERLOCK CIRCUIT BREAKER-FAL 1.00 ----424180.5 INTERLOCK ELEC SQD #9999 SX-7 2.00 ONE NORMALLY CLOSED CONTACT ----425012.00 TIMER 120VAC DIV. TBC-120-ABA 3.00 ON DELAY-1.0 to 1023 SECONDS ----425204 RTM REDINGTON 120VAC #711-0165 2.00 ----425305 TRNSFMR 3KVA SQD #3S1F 1.00 ----425360.3 TRNSFMR 50VA SQD 9070 T50D13 1.00 ----426103 FUSE 250V TIME-DELAY 2 AMP 1.00 CLASS RK5 200,000 A.I.R. 2"LONG x 9/16"DIAMETER (BUSSMANN FRN-R2) (LITTELFUSE FLN-R2) (GOULD-SHAWMUT TR-2R) • AllUSEMCO, Inc. 3/1/99 1:15 PM ill of Material Page 3 15549/1 15549/1 OAK PARK HEIGHTS,MN Detail Quantity ----426153 FUSE 600V TIME-DELAY 15 AMP 2.00 CLASS RK5 200,000 A.I.R. 5"LONG x 13/16"DIAMETER (BUSSMANN FRS-R15) (LITTELFUSE FLS-R15) (GOULD-SHAWMUT TRS-15R) ----426200 FUSE 600V FAST-ACTING 1 AMP 6.00 100,000 A.I.R. 1-1/2"LONG x 13/32"DIAMETER (BUSSMAN KTK-1) (LITTLEFUSE KLK-1) (GOULD-SHAWMUT ATM-1) ----426212.060 FUSE 600V VERY FAST-ACT 60AMP 3.00 CLASS T 200,000 A.I.R. 1-9/16"LONG x 13/16"DIAMETER (BUSSMAN JJS-60) (LITTLEFUSE JLLS-60) ----426520.02 BLOCK FUSE MARATHON 6M30A3SQ 2.00 ----426521.15 BLOCK FUSE MARATHON 6F30A2B 1.00 .--426525 BLOCK FUSE LITTELFUSE 354812GY 2.00 --426531.04 BLOCK FUSE BUSSMAN #T60060-3CR 1.00 ----428905.1 WIRE DUCT BASE 1.5" X 3" 8.00 PANDUIT Fl.5X3LG6 OR TYTON SL-1.5X3G ----428908.1 WIRE DUCT COVER 1.5" 8.00 PANDUIT C1.5LG6 OR TYTON TC1.5G ----429084.002 LABEL CAUTION (YELLOW) 1.00 Caution:All intrinsically safe circuits must be physically separated by at least 2 inches from wiring of all other circuits that are not intrinsically safe.All intrinsically safe circuits must be run in separate conduits or raceways.NEC 504-30 ----429084.003 LABEL INFORMATION (WHITE) 1.00 INTRINSICALLY SAFE CIRCUITS ----429084.004 LABEL INFORMATION (WHITE) 1.00 INTRINSICALLY SAFE FIELD WIRING TERMINALS ----429084.005 LABEL CAUTION (YELLOW) 1.00 Warning:Substitution of components may impair intrinsic safety. ----429084.006 LABEL UL ISR INFORMATION 1.00 Provides intrinsically safe circuit extensions for use in Class Groups hazardous loacations when connected according to the Operation and Installation Manual S/N ----429094.02 DECAL USEMCO 2 7/16" x 7 1/8" 1.00 ----429094.04 DECAL USEMCO 2"x3" MADE IN USA 1.00 ----429096.1 LABEL U.L./INDUSTRIAL PANEL 1.00 RELATING TO HAZARDOUS LOCATION WITH INTRINSICALLY SAFE CIRCUIT EXTENSIONS FILE NUMBER E183474 PART NUMBER 0508-14-01-26193 ----429105 DECAL USEMCO LIMITED WARRANTY 1.00 •-429107 LABEL:INDUSTRIAL CONTROL PANEL 1.00 SUITABLE ONLY FOR USE AS SERVICE EQUIPMENT SEMCO, Inc. 3/1/99 1:15 PM ill of Material Page 4 15549/1 15549/1 OAK PARK HEIGHTS,MN Detail Quantity ----445040.1 FUSE SLO BLO 2A 250V 1.00 LITTELFUSE#313002 3AG ----445042 FUSE SLO BLO 3A 250V 1.00 LITTLEFUSE#313003 3AG ----445047 FUSE SLO BLO 10A 250V 1.00 LITTLEFUSE#326010 3AG ----460081 CONDUIT LIQUIDTITE 1/2" Q E UL 2.00 OR EQUAL-MUST BE LISTED ----460460 CNCTR LT ST MW LTB50 IN 1/2" 2.00 OR 5332 T&B INSULATED ----460603 NIPPLE CHASE T&B 845 1 1/4" 1.00 ----460710 FTG SCRU-TITE MYERS ST-1 1/2" 1.00 OR T&B EQUAL ----461003 BSHNG FIBER TB 225 1 1/4" 1.00 ----461022 BSHNG KNOCKOUT T&B #3210 1/2" 2.00 ----461404 NUT LOCK STL REGAL #804 1 1/4" 1.00 ----461982.40 LEGEND PLATE TELE ZB2 BY2322 4.00 RESET-BLACK --461993.4 LEGEND PLATE TELE ZB2 BY2387 2.00 HAND OFF AUTO ----462003 BOX JUNCTION 2X4 RACO 670 1.00 OR STEEL CITY 583711/2 GRAINGER#4A239 ----462319 RECEPT SGL 15A 125V A - H #5261 1.00 NEMA CONFIG. NO.5-15R ----462319.0 COVER SGL GANG BROWN P&S #P-7 1.00 ----462340.21 RECEPT CROUSE-HINDS AR1042-S22 1.00 100 AMP 3 WIRE 4 POLE STYLE 2 ----462352.02 ADPT ANGLE 60/100A CR-HDS AJA6 1.00 ----462357 RECEPT GFI 15A 120V P&S 1591RI 1.00 ----463091 ENCL N3R TWO DR E-426012SSTDW-SP 1.00 EMF-12 GAUGE STAINLESS STEEL U.L.LABELED 18"HIGH S.S.FLOOR STANDS WITH REMOVABLE LOUVERED S.S.SKIRTS PADLOCKABLE 3-POINT LATCH KIT DATA POCKET LIFTING EYES ----463224.55 ENCL BP EMF E-6042P 1.00 ----469004 LUG ALUM SOLDERLESS MAX. #2 4.00 ILSCO TA-2,BLACKBURN ADR-2, BRUNDY KA2U OR EQUAL ----469005.0004 LUG POWER KIT SQD #PDC3FA2 2.00 ----469072 HEATER PANEL HOF D-AH1001A 1.00 100 WATT 120 VOLT -470501.4 SWITCH PB BLACK TELE ZB2 BA2 5.00 -470600.4 SWITCH SEL 2 POS TELE ZB2 BD2 2.00 SEMCO, Inc. 3/1/99 1:15 PM ill of Material Page 5 15549/1 15549/1 OAK PARK HEIGHTS,MN Detail Quantity ----470617.4 SWITCH SEL 2 POS TELE ZB2 BD4 5.00 SPRING RETURN FROM THE RIGHT ----470620.4 SWITCH SEL 3 POS TELE ZB2 BD3 2.00 ----472080.4 BASE W/CONTACT TELE ZB2 BZ103 2.00 TWO NORMALLY OPEN CONTACTS ----472081.4 BASE W/CONTACT TELE ZB2 BZ101 6.00 ONE NORMALLY OPEN CONTACT ----472082.4 BASE W/CONTACT TELE ZB2 BZ102 6.00 ONE NORMALLY CLOSED CONTACT ----480145 LIGHT HEAD TELE ZB2 BV03 2.00 STANDARD GREEN LENS ----480145.1 LIGHT HEAD TELE ZB2 BV04 10.00 STANDARD RED LENS ----480145.2 LIGHT HEAD TELE ZB2 BV05 2.00 STANDARD AMBER LENS •--480146.3 LIGHT MODULE TELE ZB2 BV6-12V 2.00 ----480147 TRANSFORMER MODULE TELE ZB2BV3 12.00 ----500565.0 INNERDOOR 42x36x08 N4&12 12"DP 2.00 ----500582.3 CENTER SUPPORT—INNER DOOR 42"H 1.00 FOR NEMA 12 ENCLOSURE 12"DEEP ----500584.17 STANDOFF 2FAL3P FOR 8" DEPTH 1.00 ----500584.20 STANDOFF FAL INTERLOCK — 8" 1.00 ----500590 INTERLOCK PADLOCK ATTACHMENT 1.00 FOR FAL BREAKERS ----500596 HIGH VOLTAGE BARRIER 37"x 8" 1.00 • 3126/3140/3152/ FLYGT 3170/3201/3300 INSTALLATION, CARE AND MAINTENANCE �y h - 'rb k5.td dtk', ''V ,: :': 'A �y , c� ° . t ,o- 1 4 < mt � ifa A olio . i. _..„ qxx L S r , A . � p r; r .6 y fid: �� < y t y' ¢ i,, �,., `+- k• : .434:. ri y fir i Z`At �, ,� t s`o��',�, ",� ' lrs � `r43° 'F , ,� - r '�-2, `' mss+x i:- 4 ` U';"'"'" ,''''''' `h T ' sir . u Amy.. kl 's 2 ,^a'��+,t "�' &,. ,�i"_sEa,� :, e cs:!:,-,,z4-: x - '-''g'- T; r1,'^`ta ,'+ akia.� � ', fti .. *y �` $ t '' to ,� "#-: --' +, s € 72 �` , , '` -x y, i'. '�; „i 0'.i 'N4--4:3,7:-!'''''" 3,:-. .) .. �,, 4 1:: mac^ry' f sr} 'c . ( -:{ An IT , du :._-1-40?--t � F � �. �,^ �< r, � ^3 q ;f i, •�� r � rs `5• E 1" �.`'t. s� v „F� �✓'s"� Data plate interpretation 2 Transportation and storage 11 Product description 4 Operation 12 General design of a Flygt pump 5 Care and maintenance 13 (- Installation 6 Oil change 14 Electrical connections 7 Service log 15 Cable chart 9 General data plate A N B H M mm C .. • T/X O • cos tp K R/U y - SN 111101i1111 rlmin • tEC 34-1 1969 cl.F , kg E 0 P J W Q F A Product No. N Factory code B Serial No. 0 * Gear ratio C Shaft power P * Direction of rotation: L=left, R=right D Rated speed Q Temperature class E * Propeller speed R/U Rated voltage F Weight SN Rated current H Curve code, first digit= Number of poles T/X Stator connection J Number of phases, type of current, frequency W Special order No. K Power factor Y Motor No. L Operating duty, cont./int. M Impeller/propeller diam. * For mixers The pictures in this manual may differ somewhat from the delivered pump depending on the hydraulic end configuration. 9 a3 a tt Avg wi Approval plates These approval plates apply to an explosion-proof submersible Flygt pump. The plates are used together with the general data plate on the pump. EN: European Norm EN 50014, EN 50018, EEx dll T4 D A• 4 � \ • FLYGT C � / Appr.unit Ser.nor • �I E F • G • S opo " l- tE S IA / IN P1 • KW • r/min Max.amb.temp. °C Test K N L M 0 A Approval I Stall time B For Class I approval K Starting current/Rated current C Approval no. L Input power D Approved drive unit M Speed E Serial no. N Max. ambient temp. F, G Additional information 0 Controller H Operating duty, cont./int. FM: Factory Mutual Class I Div. I Grp C and D Class II and III Div. I Grp E, F and G FLYGT Max Operating Temp. T4 Explosion proof for use in 44::* Class I, Div 1, Grp C and D Dust ignition proof for use in APPROVED Class II, Div 1, Grp E, F and G Suitable for use in Class III, Div 1 Hazardous Locations 104° F (40° C) Ambient limits CAUTION:DEENERGIZE PUMP BEFORE OPENING 3 Introduction General technical data Thank you for buying a submersible Flygt pump. In Liquid temperature: max. 40°C (104°F). If the pump this Installation, Care and Maintenance manual you is not equipped with cooling jacket, the pump can be will find general information on how to install and operated at full load only if at least half the stator service the 3126, 3140, 3152, 3170, 3201 or 3300housing is submerged. pump to give it a long and reliable life. In the Parts List The pump can be equipped for operation at tempera- you will find all the specific technical data for your tures up to 90°C (195°F). At increased temperatures, pump. the pump must be completely submerged when operated at full load. Higher temperatures than 40°C (104°F) are not per- Application mitted for Ex-approved pumps. This Installation, Care and Maintenance manual Liquid density: max. 1100 kg/m3 (9.2 lb per US gal.) applies to a submersible Flygt pump. If you have The pH of the pumped liquid: 6-13 (for cast iron bought an Ex-approved pump (please see approval pumps). plate on your pump or Parts List) special handling The pH of the pumped liquid: 3-14 (for stainless instructions apply as described in this document. steel pumps). Depending on the hydraulic end, the pump is intended Depth of immersion: max. 20 m (65 ft). to be used for: —pumping of waste water —pumping of light liquid manure and urine — In some installations and at —pumping of sludge certain operating points on the —pumping of ground water performance curve,the noise —pumping of sewage if the solids need to be cut into level of 70 dB or the noise level small pieces. specified for the actual pump may be exceeded. The pumps must not be used in highly corrosive liquids. See pH limits below. — Only Ex-approved pumps may be used in an explosive or flammable The pump is available for permanent installation in a environment. y° sump or portable installation with hose connection and stand. In some applications, the pump is also available for a Warranty claim dry stationary installation on a base stand directly connected to the inlet and outlet lines. Flygt pumps are high quality products with expected For further information on applications, contact your reliable operation and long life. However, should the nearest Flygt representative. need arise for a warranty claim, please contact your Flygt representative. Specific technical data For specific technical data regarding your pump, please see Parts List. 4 Design The pump is a submersible, electric motor-driven The motor can be started by direct on-line or star- product. delta starting. 1. Impeller The motor can be run continuously or intermittently with a maximum of 15 evenly spaced starts per hour. The pump is available with a wide range of impellers Flygt motors are tested in accordance with IEC 34-1, for different applications and capacities. 1969. t 2. Shaft seals The stator is insulated in accordance with class F The pump has two mechanical face seals-one inner (155°C, 310°F). The motor is designed to deliver its t. and one outer, with an intermediate oil housing. rated output at± 5% variation from the rated voltage. t Without overheating the motor, ± 10% variation from 3. Shaft the rated voltage can be accepted provided that the The shaft is delivered with the rotor as an integral part. motor does not run continuously at full load. Themotor is designed to operate at a voltage imbalance Shaft material: stainless steel or carbon steel. of up to 2% between the phases. 4. Bearings Monitoring equipment The support bearing of the rotor consists of a single- The stator incorporates thermal contacts connected in row roller bearing. , series. The main bearing of the rotor consists of a two-row The pump can be equipped with sensors for sensing angular contact ball bearing. water in the oil*and/or stator housing. 5. Oil housing *Not applicable to Ex-approved pumps. The oil lubricates and cools the seals and acts as a buffer between the pump housing and the electric t motor. f 0 6. Cooling y �' The stator is cooled by either the surrounding media i. or by forced circulation in a cooling jacket. ((1 7. Motor Squirrel-cage 1-phase or 3-phase induction motor for =��! i' ; . 50Hzor60Hz. Ort _ F y1i. ' Witt.gaff i 6 1 L w- __. fir,-1'�' .,;'?�.- 3 2 � 1 ��� ,// umillimmiww-MPL =,:kg„...V':-1 -4167—W411P111.? - 5iv 4......11104 5 t� � h".n'R'A T e�+"r a � X +l 'fin„"" h '� F 5 � $ t ,+%d'f•��a' k r • '',' �'ta, f � � k K �� • Handling equipment Safety precautions Lifting equipment is required for handling the pump. In order to minimize the risk of accidents in connection with the service and installation work, the following rules should be followed: — Stay clear of suspended loads. 1. Never work alone. Use a lifting harness, safety — Always lift the pump by its lifting line and a respirator as required. Do not ignore handle- never by the motor cable the risk of drowning! or the hose. 2. Make sure there are no poisonous gases within the work area. 3. Check the explosion risk before welding or using The minimum height between the lifting hook and the electric hand tools. floor shall be sufficient to lift the pump out of the 4. Do not ignore health hazards. Observe strict sump. cleanliness. The lifting equipment shall be able to hoist the pump 5. Bear in mind the risk of electrical accidents. straight up and down in the sump, preferably without 6. Make sure that the lifting equipment is in good the need for resetting the lifting hook. condition. Oversize lifting equipment could cause damage if the 7. Provide a suitable barrier around the work area, pump should stick when being lifted. e.g a guard rail. Make sure that the lifting equipment is securely 8. Make sure you have a clear path of retreat! anchored. 9. Use safety helmet, safety goggles and protective shoes. 10. All personnel who work with sewage systems General recommendations must be vaccinated against diseases to which To ensure proper installation, please see the dimen- may be exposed. sions on the dimensional drawing in the Parts List. 11. A first-aid kit must be close at hand. NOTE! The end of the cable must not be submerged. 12. Note that special rules apply to installation in It must be above flood level, as water may penetrate explosive athmosphere. through the cable into the junction box or the motor. Follow all other health and safety rules and local Check that the lifting handle and chain are in good codes and ordinances. condition. For automatic operation of the pump (level control), it is recommended that the level regulators be used at low voltage. The data sheet delivered with the regu- lators gives the permissible voltage. Local rules may specify otherwise. Clean out all debris from the sump before the pump is lowered down and the station is started. Special rules apply to installation in explosive atmosphere. Intrinsically safe circuits are normally required (Ex i)for the automatic level control system by level regulators. a £ . 4 * ' � � { H @' • a°6t' '� ,, P uss y 3 F k — Before starting work on the Connect the motor cable to the starter equipment as A pump, make sure that the pump illustrated in the wiring diagrams. and the control panel are isolated r from the power supply and cannot Conductors that are not in use must be isolated. 16 be energized. The cable should be replaced if the outer sheath is — If the pump is equipped with damaged. Contact a Flygt service shop. automatic level control,there is Make sure that the cable does not have any sharp a risk of sudden restart. bends and is not pinched. — All electrical equipment must be Under no circumstances may the starter equipment be earthed.This applies to both installed in the sump. pump equipment and any monitoring equipment. NOTE! For safety reasons, the earth conductor should be approx. 50 mm (2.0") longer than the phase Failure to heed this warning may conductors. If the motor cable is jerked loose by cause a lethal accident. Make sure mistake, the earth conductor should be the last that the earth lead is correctly conductor to come loose from its terminal. This connected by testing it. applies to both ends of the cable. Thermal contacts are incorporated in the stator. The NOTE for Ex version thermal contacts can be connected to max 250 V, — Electrical connections on the breaking current max 4 A. Flygt recommends that they explosion-proof motor must be be connected to 24 V over separate fuses to protect made by authorized personnel. the other automatic equipment. Flygt disclaims all responsibility NOTE! If the pump optionally is equipped with for work done by untrained, un- thermistors in the stator winding, make sure that the authorized personnel. thermistors are never exposed to voltages higher than 2.5 V. If the voltage exceeds this value, e.g. when the — The pump may be used only in nt I co ro circuit is being checked, the thermistors will be f accordance with theapproved motor data stated on the pump's destroyed. plates. Make sure that the pump is correctly earthed(grounded). — Thermal contacts must be When using a variable-frequency-drive (VFD) special connected to protection circuit rules have to be followed to avoid clogging and over- intended for that purpose heating. Contact your Flygt representive and ask your according to the approval of the VFD-supplier for electrical limitations. product. All electrical work shall be carried out under the super- vision of an authorized electrician. Local codes and regulations shall be complied with. Check on the data plate which voltage supply is valid for your pump. I I Check that the main voltage and frequency agree with II 1 the specifications on the pump data plate. If the pump can be connected to different voltages, the il connected voltage is specified by a yellow sticker. 'I I ( k11 !I 7 • Lp"v�iY. ''r 'x�� '`'� _. e *s � r , .� Remember that the starting current in direct on-line Monitoring equipment starting can be up to six times higher than the rated current. Make sure that the fuses or circuit breakers A plate in the junction box shows if the pump is are of the proper rating. equipped with sensors. The Parts List gives rated current. Fuse rating and CLS-30 is a leakage sensor for sensing water in the cable shall be selected in accordance with local rules oil housing and initiates an alarm when the oil and regulations. Note that with long cables, the contains 30%water. Oil change is recommended after voltage drop in the cable must be taken into consider- the alarm. If the sensor initiates an alarm shortly after ation, since the motor's rated voltage is the voltage the oil is changed, contact your nearest Flygt repre- that is measured at the terminal board in the pump. sentative. The CLS sensor is installed in the bearing housing and goes down into the oil housing. The sen- The overload protection (motor protection breaker) for sor is not applicable to Ex-approved pumps. direct on-line starting shall be set to the motor rated current as given on the data plate. CLS sensor body made of glass. Check the phase sequence in the mains with the Handle with care. phase sequence indicator. If intermittent operation is prescribed (see Data Plate), the pump shall be provided with control equipment that provides such operation. The FLS sensor consists of a small float switch for sensing water in the stator housing. Its design makes it suitable for pumps in vertical installations.The FLS sensor is installed in the bottom of the stator housing. The two sensors, CLS and FLS, can be used in the same pump. They are connected in parallel. Follow the instructions for monitoring equipment. The MiniCas II is a monitoring relay to which CLS and/or FLS are connected. Check: —signals and tripping function. —that relays, lamps, fuses and connections are intact. Replace defective equipment. 8 I �b<;:er3 m✓a °�fr.,..;%„�'�'.�" .:;���,ao,a.:�s3��i�tE. :M•wc�d...<""��"��'=�s�...a.c rF,s<�a„�.wa ,�x,,.», , ,2... 1N ° 3 GC 1 T1 T2 GC 1L1 L2 L3 T1 T2 1 2 3 1 2 3 i T1 T2 T1 T2 Q m I (4GX+2x1.5) SUBCAB (2x1.5) XAWG4 N (4GX+2x1.5) SUBCAB (2x1.5) mI 11 XAWG7 XAWG/4 U) GCU)- T2 Ti GC *" T2 T1 • !! JJ = I I 1 22 It j l3 21 irj Single-phase 3-phase, direct-on-line starting , Conductors Connection Conductors Connection d, starter starter I SUBCAB/SUBCAB AWG* SUBCAB/SUBCAB AWG* Brown (Red*) 1 Brown (Red*) 1 Black (Black*) 2 Blue (White*) 2 i Blue (White*) 3 Black(Black*) 3 I Yellow/green Earth Yellow/green Earth Yellow* GC** Yellow* GC** Black T1/orange* T1 Black T1/orange* T1 1 I Black T2/Blue* T2 Black T2/Blue* T2 11I Ii i I I 11 I 'i * Terminal for connection of thermal contacts in the motor and monitoring equipment. * GC=Ground Check T. I I SUBCAB is a registered trademark of ITT Flygt AB for electrical cables. 0 Y/D Y/D 1 i T T , f 11112111 --i Eibilli..z_T1 T2 _ : EITEITO jJ :1T2 23 4 56 T1 T2 �•__` / \ I 1 I _ L 1 2 3 4 5 6 Ti T2 I t (7GX+2x1.5) SUBCAB 1Q 4GX i )--* 2Q (m 1 i SUBCAB SUBCAB (:f57::7:777'! (4GX+2x1.5) I6 ' ..•T1 2 -iT2 ' 1 6 3 — 4 2 5 I 4 • I 3-phase, star-delta starting g Connection star-delta starting Conductors starterConductors starter SUBCAB SUBCAB 1+2 Black 1 1 Brown 1/4 Black 2 2 Blue 2/5 Black 3 3 Black 3/6 Black 4 4 Yellow/green Earth Black Ti TiBlack 5 5 Black 6 6 Black T2 T2 Yellow/green Earth Black T1 T1 Black T2 T2 SUBCAB is a registered trademark of ITT Flygt AB for electrical cables. 10 a h g s thus �f Jl r5 rk e 9 's s; ys �' . The pump can be transported and stored in a vertical A frozen impeller can be thawed by allowing the pump or horizontal position. to stand immersed in the liquid for a short period before it is started. Never use a naked flame to thaw the pump. — Always lift the pump by its lifting For longer periods of storage, the pump must be handle— never by the motor cable protected against moisture and heat. The impeller or the hose. should be rotated occasionally (for example every — Make sure that the pump cannot other month) to prevent the seals from sticking roll or fall over and injure people together. or damage property. After a long period of storage, the pump should be inspected before it is taken into operation. Pay special attention to the seals and the cable entry. The pump is frostproof as long as it is operating or is Follow the instructions under the heading "Before immersed in the liquid. If the pump is raised when starting". the temperature is below freezing, the impeller may freeze. The pump shall be run for a short period after being raised in order to discharge all remaining water. C • I t. 11 j ar zazf ,�� a �- '��$s � � ✓aE� a C 'fix � � �°h "�,���� s � � �x� X3 Before starting Starting jerk - Before starting work on the pump, l make sure that the P p um is isolated from the power supply Aok and cannot be energized. — Make sure that the pump cannot roll or fall over and injure people or ro damage property. •44' I r Check that the visible parts on the pump and installation are undamaged and in good condition. Check the oil level in the oil housing. '9 ��. Remove the fuses or open the circuit breaker and ., – check that the impeller can be rotated freely. Check that the monitoring equipment (if any) works. ' CIlir Check the direction of rotation. The impeller shall — 1 rotate clockwise, as viewed from above. When started, the pump will jerk in the opposite direction to —- the direction in which the impeller rotates. See the figure. In the case of dry installation, check the direction of rotation through the inlet elbow access cover. Watch out for the starting jerk, Transpose two phase leads if the impeller rotates in which can be powerful. the wrong direction (3 -). In some installations the pump surface and the surrounding liquid may be hot. Bear in mind the risk of burn injuries. � �, �. � •� �-� � Y � §�z� s eek +ate. r� .. Before starting work on the pump, Inspection • make sure that the pump is isolated from the power supply and cannot Regular inspection and preventive maintenance be energized. ensure more reliable operation. The pump should be inspected at least once a year, This applies to the control circuit but more frequently under severe operating as well. conditions. is j Under normal operating conditions, the pump should have a major overhaul in a service shop at least every rNOTE for Ex version third year for permanent installation and every year for All work on the explosion-proof portable pumps. This requires special tools and should I motor section must be performed by be done by an authorized service shop. personnel authorized by Flygt. If the seals have been replaced an inspection of the Flygt disclaims all responsibility for eone week of operation. g work done by untrained, unauthorized oil NOTE!isrRegularcommended checkafter of the condition of the liftin Pt personnel. handle and chain is important. Inspection of hot water applications i Make sure that the pump cannot Pumps in hot water applications shall undergo roll or fall over and injure people ' inspection or overhaul at a service shop as follows, or damage property. depending on the time they have been submerged in the hot water: Temp. Mode of Inspection Shop The following points are important in connection with operation overhaul work on the pump: —Make sure that the pump has been thoroughly <70°C Continuous 1000 hours 4000 hours cleaned. (160°F) ,;C� — 70 C Intermittent twice ayear Beware of the risk of infection. – once a year (160°F) —Follow local safety regulations. <90°C Cont./Int. 6 times a year twice a year The pump is designed for use in liquids which can be (195°F) hazardous to health. In order to prevent injury to the eyes and skin, observe the following points when working on the pump: —Always wear goggles and rubber gloves. —Rinse the pump thoroughly with clean water before starting work. —Rinse the components in water after dismantling. —The oil housing may be under pressure. Hold a rag over the oil screw to prevent splatter. Proceed as follows if hazardous chemicals have 4- splashed into your eyes: —Rinse your eyes immediately in running water for 15 minutes. Hold your eyelids apart with your fingers. . —Contact an eye specialist. On your skin: —Remove contaminated clothes. —Wash your skin with soap and water. —Seek medical attention, if required. s- 1 13 S yy :F A check of the condition of the oil can show whether 3170 / 3201 / 3300 there has been leakage. Note! Air/oil mixture can be confused with water/oil mixture. 1. Unscrew the oil housing screw marked "oil out". Insert a tube (or hose) into the oil hole. Cover the top Emptying the oil must be done through the"oil out" end of the tube and take up a little oil from the bottom. hole. Change the oil if it contains too much water, i.e. if it is 2. Pump out the oil. Using the oil drainage pump heavily emulsified (cream-like), or if the oil housing 83 95 42 or an equivalent pump. Make sure that contains free water. Check again one week after changing the oil. the suction tube goes all the way down to the oil housing bottom. The oil housing may be under pressure. Hold a rag over the oil screw to prevent splatter. 41111111..111 OIL OIL 3126 / 3140 / 3152 -��- 111 1. Suspend the pump horizontally from an overhead crane. 2. Unscrew the oil housing screw marked "oil out". Emptying the oil must be done through the"oil out" hole. Turn the pump so that the oil hole faces downwards. It is easier to drain the oil if the oil hole screw"oil in" is also removed. OIL INSPc 41. 4.11_1110„ tii j ►rte l � 3126 / 3140 / 3152 / 3170 / 3201 / 3300 3. Install the"oil out" screw and fill with oil through the d—Ls, .10other hole. It is important that the oil be added through the hole marked "oil in" since the oil hous- .10ing must contain some air for pressure equaliza- tion. A paraffin oil with viscosity close to ISO VG15 (e.g. Mobile Whiterex 309) is recommended. The G, pump is delivered from the factory with this type of , �� me oil. In applications where poisonous properties are of less concern, a mineral oil with viscosity up to ISO VG32 can be used. 41111) Please see Parts List for the correct volume and %1110 tightening torque. 4. Always replace the 0-rings under the oil housing screws with new ones. 14