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V'f....''.41g;'YA '•:4.041:40:1"ii..q4k::"P"7.::V.ii-St.4,7$.*N.'"'i: :."-:'.''''''". I :,-,,:ti,t1t,-,:.t, V ',fitfit:nxte!.,Vt '''el$1,,,.t..,:•,,,,,'',to,w,,,.-..- ,... •,..:..,,,,-...... .. I . • ,- L---- toe"'" ..,--- -‘ , , -.v.+, - t Sheet 1 of 2 41,,,,,,„...,,,„,..... ICUSTOM SERIES s A_ND LARGE LIFT STATIONSN., CONSTANT SPEEDIMAINTENANCE MANUAL INDEXI Indentification Effective , Description Number Date > I ® Warranty - ® Bulletin® Engineering Order 07-7097 I ® .iring Diagrams) See Eng. Order® Installation Instructions Pp. 1 - 6tV (3 Blush Application for "Versapox” - ,I (3 Instructions for Initial Operation Pp. 1 - 3 si `® Maintenance & Operating Instructions Pp. 1 - 3® Instructions forReplacing 0-Rings on 12/16/57 -fS&L Check Valves® S&L Check Valves Bulletin ,/ ® S&L Pump Bulletin F I ®<(4B2, 4B2A-4C2, 4C2A) S&L Pump Sewage Pumps, Pg. 1`s Outline Drawing -t ��,� D (4B3, 4C3, 4D3) S&L Pump Outline Dwg. Sewage Pumps, Pg. 2 eit (4B4A, 4C4A, 4D4A) S&L. Pump Outline Dwg. Sewage Pumps, Pg. 3 IB3, 6C3 & 6D3) S&L Pump Outline Dwg. Sewage Pumps, Pg. 4 O (6B5, 6C5 & 6D5) S&L Pump Outline Dwg. Sewage Pumps, Pg. 5 ID (8B4A, 8C4A & 8D4A) S&L Pump Sewage Pumps, Pg. 6 Outline Drawings O (8C5 & 8D5) S&L Pump Outline Drawing Sewage Pumps, Pg. 7 , ,1,:i [] (10D6) S&L Pump Outline Drawing Sewage Pumps, Pg. 8 I 3 Replacing Mechanical Seal on S&L Pumps Sewage Pumps Sec. 600 a`r 1. 1 Pages 3, 4, 5 & 6 (3 Shaft Seal Assembly (B Shaft) Sewage Pumps, Pg. 9 �' I Shaft Seal Assembly (C Shaft) Sewage Pumps, Pg, 10 Shaft Seal Assembly (D Shaft) Sewage Pumps, Pg. 11 ---R, (4B2 & 4B2A) Pump Assembly Drawing 61D1 2/27/67 ,'44, (4C2 & 4C2A) Pump Assembly Drawing 61D17 2/27/67 ❑ (4B3) Pump Assembly Drawing 61 D3 3/15/63 ❑ (4C3) Pump Assembly Drawing 61 D4 3/15/63w ID (4D3) Pump Assembly Drawing 61Dl 5 3/4/65 ❑ (6B3) Pump Assembly Drawing 61D6 3/1/63 • (6C3) Pump Assembly Drawing 61D7 3/1/63 - . • (6D3) Pump Assembly Drawing 61D14 3/4/65 '" I ❑ (6B5) Pump Assembly Drawing 61D18 2/23/67 ❑ (6C5) Pump Assembly Drawing 61D19 2/27/67 ID (6D5) Pump Assembly Drawing Q 61 D20 2/27/67 (8B4A) Pump Assembly Drawing 61 D22 2/27/67 ❑ (8C4A) Pump Assembly Drawing 61D23 2/27/67 ID (8D4A) Pump Assembly Drawing 61D24 2/27/67 ❑ (8D5) Pump Assembly Drawing 61D27 3/15/67 IEffective Date 12-1-72 _ _ . \_. ___ _ #557 r.M11411111111111,...^.. ., , eoprip! • , -s'l.• it.,:::"-' ',- Sheet 2 of 2 I CUSTOM SERIES1,NI) � t LARGE LI I STATIONS CONSTANT SPEED :,,,p,..,,,k; • MAINTENANCE MANUAL II INDEX • IIdentification Effective .. Description Number Date I li - f ® Seal Filter 11,171 t Cid Motor Maintenance Instru':tions Pp. 1 - 2 i I ® Sump Pump 8L1 ® Parts List - Sump Pump U SPL 30 O Sump Pump RLc� , � ' O Parts List - Sump E unto 81,9 SPL 32 II0 Surnp Puma 8Li8 CI-s58-CDI058 7-15-67 c S&L Dwg. 9C7 12/17/70© Air Compressor i )L1 1 A g 0 Air Stored Air : Compressor Sheets (0 L i 7 1 51)-1074-CA & 50-1075-CA 1968 ❑ Bell & Gossett C'umpressor 91,13, 14, 15A :a • or 18 A SD-11 44-CA 8/68 I ® Blower 'L7 �'� ❑ Koltun Blower 7L8 Dehumidifier 1 1 L.63 I ® 11/28/55 r © Dehumidifier & Ventilating Blower �' ® Receiving & Storage Instructions RSI-PS ❑ Maintenance Lift Outline I)i-'wing 0 Maintenance 1_ ift Main ten..nc( r'. Bulletin 109 10/57 ❑ Gleason Card Reel instlU� i lr..' and Parts List Bulletin 169 11/60 0 4L169 N. 4L170 Recorder R placement Parts 12A176 IlSpecial Information. and!or Brrlletins 1 a I iii—_ I R 4' � INUiilbci cc' ,opics _ 2 ___ Effective Date 12-1-72 I 1 #557 L --). I t ► s ► ► ► ► ► ► ► silo iiiiositsissislistilisIIIIII ► ► $ tlttisiissss - - 40. 41. : SMITH & LOVELESS, Division of the Ecodyne Corporation, Lenexa, Kansas, manufacturer of the Factory Built Pump Station guarantees it to be free from defects in materials and _ workmanship for a period of up to one year commencing at the time the pump station is placed in operation by SMITH & LOVELESS-authorized personnel, but in no event — - is the pump station guaranteed for longer than 18' months from the date of shipment. : • This guarantee is contingent upon start-up of the pump station by SMITH & — : LOVELESS-authorized personnel, and the guarantee will be voided if start up is performed (=>.' by anyone else. - SMITH & LOVELESS will be the single source of responsibility to the owner for the guarantee of the pump station and all its components provided by SMITH & LOVELESS. = _ During the guarantee period, if any part is defective or fails to perform as specified when : operating at design conditions and if the pump station has been protected prior to start-up — and has been installed, operated, and maintained all in accordance with the written _ instructions provided by SMITH & LOVELESS, SMITH & LOVELESS will exchange free of charge a replacement for such defective part Defective parts must be returned by the o� • owner to SMITH & LOVELESS, if so requested. AMP IMP — When covered by the above guarantee, SMITH & LOVELESS will provide, without cost to the owner, such labor as may be required to replace, repair or modify the following, - but no other, major components: the tank and baffle structure, pumps, pump motors, : cast iron piping and valves. Except for labor provided by SMITH & LOVELESS under = : the preceding sentence, the cost of labor and any other expenses resulting from replacement of defective parts and from installation of parts furnished under this warranty shall be OW 111. — borne by the owner. 1 - SMITH & LOVELESS will not assume responsibility for the cost of any repairs or - alterations made to the pump station structure or its components unless SMITH & — LOVELESS has given specific written authority therefor. _ - The replacement or repair of parts normally consumed in service, such as pump seals, - light bulbs, oil, grease, packing, etc., are considered as part of routine maintenance and upkeep and such parts are not eligible for exchange free of charge under this warranty. : SMITH & LOVELESS makes no other warranty either express or implied and specifically — - disclaims any warranty as to the merchantability of the Factory Built Pump Station and _ as to its fitness for any particular purpose. SMITH & LOVELESS is not responsible for — contingent liability or consequential damages of any nature resulting from defects in design, material, workmanship, or in delays in delivery, replacements, repairs or otherwise. T. Ecodyne Corporation V Smith & Loveless Division An Affiliate of Trans Union Corporation I - P.C.07,08,09, 10, 11, 12, 13, 15, 16, 17, 18, 19 _ / 1111111111111111111111111111111 I $ 1MQQQQ , Q$ $ 5511111111111111111t ► tt ► I1 .t ...- ... ,a...`. :..:•^T.-._ -c-_i- - _. ' ;F T-.n IlliPb <l Ecod ne Corporation ,, Y P Smith & Loveless Division i'UMP STA1;ON 1.-.1\1 1NEERING OHL)ER IPAGE r!i An Affiliate of Trans Union Corporation {Custorr, Seri{s 1 A. Form No. 04-64 10/7?f, i LOCATION OAK PARK HEIGHTS, MINNESOTA `_:TA r" ''4 �r: ; +,a; NCS 07.7097 P �� 1 (Axel Newman Heatingco. OWNER & Plb$• co.) N,- ,r' rR Bonesttoo, Rosene, Village of Oak Park Heights Anderlik & Associates II1. Station Size custom series (Dia.) 7'.H" H ir,ht 7'_3" suf., P.innp Pirt No. $T.] 2. Suction Piping jQ (CI.) Pump 1 6"!_-_ Pump 2 6" Po-.ip 3 Pump 4 •w• • I 3. Suction Gate Valve Pump 1 4. PumpDischarge Gate Valve Pump16" 4" Pump 2 P; rn i 26" 4" Pi. , p �irrt -- ---- Pump 4 +•. rur4 .ww 5. Common Discharge Outlet ( EKI (C.I.) Size Orr 6. Entrance Tube 36" Dia. x 18' 6" Lo n 7. Main Conduit Size 1 1/2" Aux Conduit 1/2" ,(` si.,.t,c alarm Flower Pat No. 7L7 8 Electrical Service System Data: 3 Phan- 60 _ _. _ I ytili 230____ V<ults 3 ,WirE I9. 110V Single Phase Current (not) available -- 3_ K.v A ii:.r,s Pi-:;'d no_ V to 120 VAC PUNr & MOTOR DATA IPUMP DATA i PUMP .litA' ? PUMP 3 PUMP 4 Design Characteristics (GPM(dTDH) j ' t Pump Model 482A 4B2A Impeller Diameter _ 7 1,2" 7 aid" _, r'- I Rotation (CW) (CCW) __L__ CW_ _ CCW S&L Mech, Seal-Filter Ass'y (Size) 1 ��8" 1 7/8" ,r Pimp Serial Number MOTOR DATA (INVENTORY CODE) ' r Horsepower ! _.�.__._MN.._�a... R P.M. .;__ 7b0 _-_ 1760 +._- ' Phase Cycle Volts 0 3/60/23 , 3/60/230 II Motor Serial No. (Code Ltr.) Squirrel Cage (SC) SG $- Special Modifications 1 Across-The Line (AL) o AL AL IICONTROL PANEL DATA. TYPE _111ENp 1 WIRING DIAGRAM NO _.-- _ J07-7097D1 gDZ______ Ami i MOTOR CONTROL EQUIPMENT ' PUMP , i F`UM i PUMP ? PUMP 4 ( Circuit Breaker - Trip Rating - Amps Magnetic Starter - Nema Size 1 ' 4L2048 4L2048 O L. Coil No. 10177H 1040 1 3)415480 3)4L54A ___ i II AUXILIARY BLOWER SUMP AIR COMPRESSORS LIGHTS ! TRANSFORMER CIRCUIT BREAKERS DEHUMIDIFIER PUMP & CONTROL II1 r+p Rating-Amps 15 20 I S 15 • L____ _ I. -- -- . y Ecodyne Corporation 11 T Smith & Loveless Division An Affiliate of Trans Union Corporation Serial No. 07-17.091._p_____I PUMP STATION ENGINEERING ORDER (PAGE 21 Form No. 04-6-6 10/72 SILL BUBBLER CON?Rut. SI LO1YSTEM LOW HIGH I A , ALARIGHRM , PRESSURE SWITCH SETTINGS LEVEL LEVEL ATEA NAZ'Sk P.S. S&L Part No 4L200D 4L200D �___.___ 4L200C 4L200D , Cut-In (feet) 4.5' 5.0 _ 3.0 I . 5.5 ___ Cut-Out (feet) 2.5' 2.0.. L 1.5 [ 4.& IOTHER CONTROL & AUXILIARY APPARATUS. (The following equipment is standard equipment on all Smith & Loveless Pump Stations. It is listed here for the engineers '-) Iand customers information only. Any deviations shall be listed in space provided below.) Automatic Alternator Built-in Dehumidifier d' Air Compressors Plastic 'Levet-Set'' In isaror Tube I S&L Air Flow Indicator Station Oper. Instructions & Maint. Chart S&L Humidistat Magnesium Anodes (2 provided) S&L Thermostat (40°-80°) Spare Volute Gaskets - Nema 3 Wire I Phase Duplex Receptacle Spare Pump Filter Cone I S&L Damtite Seal (Spare) Touch-Up Kit (Paint-Brushes) Blower Timer 11 SPECIAL MODIFICATIONS — ADDITIONS — AUXILIARY EQUIPMENT II __I.._BigtL_.l ter alarm (local). __._ --------- III _ 2,._ Low water alarm_ (local). 3. Reid alarm light - 110 volt. ---_-__-- -- 1 4. High head sump pump (8L1)• --____- 5. Floor mounted control panel. ---- ________ 1 6. 3 RVA transformer. I 7, _Wet well level gauge. —_ 1 8. Six digit elapsed time meters (2). 1 - ir 1 • , I -- - . APPLICATION ENGINEERING Maintenance COMPANION JOB SERIAL NOS. Manuals .m1 PREPARED BY DATE , Required J. Moven 1/25/73 Quant. 2 l I III lrii Custom Series Installation Instructions , � Page 1 Smith & Loveless Engineering Data QP A Division of Ecodyne Corporation • Main Plant: Lenexa, Kansas 66215 I OAK PARK HEIGHTS, MINN, Serial No. 07-7097 F TYPICAL INSTALLATION INSTRUCTIONS ELECTRICAL SERVICE REQUIREMENTS FACTORY-BUILT SEWAGE PUMPING STATIONS The station requires a power supply for the pumps and a 120 volt AC single phase, 60 cycle supply @ 20 amperes for lights, Your Smith & Loveless pump station is a complete controls and auxiliaries. factory-built unit, including all equipment ready to operate. I It has been thoroughly tested at the factory by actual A weatherproof fused disconnect switch must be provided for operation on our test floor. Every item of mechanical and the pump power service and a separate weatherproof fused electrical equipment has been operated and found free of disconnect switch for the single phase service except where I defects. 3 phase, 4 wire, 120 volts phase to ground service is provided, or the station is supplied with a single phase transformer for Minimum installation expense can be realized by reading the auxiliary supply. carefully these Installation Instructions before performing any I work. Installation of a Smith & Loveless pump station is very Where a single phase transformer or one phase leg of a 3-phase, simple. However, it is highly important that this station be 4-wire service is used for the auxiliary single phase potential, installed properly because certain errors that could be made the fuse and wire size of that phase leg should be checked can be corrected only at a very considerable, almost and increased to compensate for the auxiliary load, if prohibitive expense. necessary. ELECTRICAL POWER An alternate method of obtaining single phase supply from a 3-phase, 4-wire system, is to install a 4-pole fusible switch Lack of electrical services can create long delays in completing wired as shown in the sketch. If service is 120/240 volt 4-wire, I an installation. Therefore, it is advisable to notify the electrical it may be necessary to connect 4th pole of switch to Phase contractor and/or the local power company, well in advance A or B instead of C, in order to obtain 120 volts. If the I of the actual installation,of the requirements for the electrical service, electrical service is 3-phase, 480 volts, a single phase transformer would be required. Al B0 Cm N r_ _l_ _ ___ ___ _ ___ ___ _ ___ ___ ___, i f 0 ,I _ _ __ _ • , I • 1 20 Ampere Fuse . 0 I 1 _ I No. 12 Wire II A0 B0 C0 X Y J l I Power Supply to Pump 120 VAC Single Phase Motor Circuit Breakers Supply for Auxiliaries A conduit must be supplied from the disconnect switch, or the control panel. All other wiring and materials in the station switches, to the connection on the station entrance tube. The are complete. Iconduit should be made watertight with proper joint sealing compounds. The following tables are for your convenience in selecting the proper switch, fuse, conduit and wire sizes for the electrical service to the station. However, selections should be verified I Wire of adequate size and insulation must be supplied from by any local regulatory authority before installation of the the fused disconnect switch to the solderless connectors in station. L 4 Custom Series I Installation Instructions Page 2 I •-4i d' N N N N NMI N r 1 N - 'b N _-, .-, r, .., .-, .-4 ......4 .-, .-, O g' ""' --+ - "1 .-4 .-4 . . . . . . N N N N M M M in O O (/) N .4 U •~ c) C I . 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N M M Ul 00 O 1n O to 0 ill In O I I I I ' 0 P. a✓ N N .+ (1]til 4-4 •--4 •-•4 N N M Cr) er ifl ii "-IN a) -+ y fa co N m 3 'g 3 0 co U U v 0 rd. i 0 U ra b a) 0) a) 0 MM r . 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 g +' +' +-' U N O O 3 M M M � .0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 a) a) o 0 0 0 I 41 W U) •-- r-+ N N d' d' d' .0 .0 N O'. N N .0 i+ '' U rd 't7 b # # _ .-. _ i:?... O A Q �E # # 4 co N O O O U U 0 U - U 3 M d' ul .D O • N N U N N N N y a O in O O 0 '-' 1-..1O ifl O 0 0 0 0 ,n O N Ul O ,..4 N M d, in �-+ x ^-� .--- N M In N .--- --. N N M in .O N ". " .4 N * 1 Custom Series I Installation Instructions Page 4 I EXCAVATION AND CONCRETE PADClas, 150, plain end cast iron pipe outside the station wall. Be •ure to remove the closure installed on the suction lines Excavation should be made in accordance with the plans, using to •rotect the station during shipment. You must furnish plain methods suitable for the local ground conditions. to echanical joint Class 150 cast iron pipe of size and length as s own on the plans for the exterior suction lines. Slip these Pour the concrete pad as shown on the plans and rough finish pip:s through the holes in the wet well wall and clamp them I the surface true and level. to t e suction pipes on the station. These should be reasonably leve,. Close the openings in the wet well with cement motar. WET WELL OR RECEIVING MANHOLE Fill up the bottom of the wet well with concrete to the invert111 Before installing the pump station, construct the wet well as of he two suction lines. After this concrete has set, make shown on the plans. If a block or brick wet well is specified, a hipper bottom by stacking rubble with a sloping surface it is generally easier to locate and knock out the openings as own on the plans. Fill and cover the rubble with mortar for the various pipes after the station is in position. to ake a smooth surface on which solids will not cling. SETTING PUMP STATION Th: main discharge line from the pump station terminates Depending upon the contractual terms, your Smith & Loveless in Class 150 plain end cast iron pipe outside the pump pump station normally is delivered to the job site on our cha ber. This connection is usually on top of the unit, but special truck. You must furnish a crane for unloading. See ma' be on the side. Be sure to remove the closure installed table below for maximum weight of main chamber. For your on ithe discharge line in the factory for protection during IT shitmenti You must furnish the discharge force main from convenience, a lifting eye (or eyes II) are provided on top of the station and on the separate entrance tube.When ready, thi point. Be sure that proper bedding is provided for the you can use the same crane to install the station. for a main and that settlement of the backfill cannot cause pip• breakage or stress on the pump station discharge line. i Max. Station Diameter Suction Piping Weight Chamber Be sure to provide anchorage at all elbows in the force main since the discharge pressure of the pump will tend to separate an lelbow from the adjacent pipe. This can be done at the 7' 4" 10,000 lbs. station by tying the elbow to the loops provided near the 7' 6" 11,000 lbs. dis�harge pipe, or roof beams of Flat Head" stations with " ad equate tie rods. A concrete block should be provided at 9' 0" 16,000 lbs. the edge of the excavation on firm, original soil and the force 9 6 10 16,000 lbs. main elbow tied to this block also. Failure to do this can res It in rupture of the force main and require re-excavation for repair. I Refer to factory order for weight of stations larger than 9'-6" in diameter. Yol must furnish and install 1-1/4" galvanized pipe for the su p pump line from the coupling welded in the wall of the Lower the unit to the concrete pad and set according to the su p to the wet well. This pipe should run horizontally to II plans. Stations which have base beams must be elevated in th: wet well wall, at the same level as it leaves the sump. the following manner (this does not apply to Econo-Flo Col crete block or brick blocking should be placed under this stations which must be installed level on the concrete slab): lin to support it during backfilling. The line should then run the station has a sump in the floor of the station which is ve tically along the wall of the wet well to about 6" below visible underneath the station. It is usually located on the the normal maximum depth of frost in your area. The line suction side of the station. The opposite side of the station should be anchored adequately to the side of the wet well from the sump should be raised by placing the metal blocks, so that it may not be forced down if the backfill earth should which are attached to the station, under the I-beams. These set t le. The line is run up the side of the wet well to just blocks should be placed so that the open ends are vertical, below frost line to prevent sewage backing up through the since they are strongest in this direction. This is to insure linto the sump pump. We have provided two check valves that any water that accumulates on the station floor will drain In lide the station for added protection against flooding. into the sump. Y•u must furnish and install 3/4" galvanized pipe for the air b '•bier line from the coupling welded in the entrance tube CAUTION: As shipped from the factory, all sewage valves to'the wet well. The air bubbler line should run to the wet in this station are open. To prevent flooding this station, DO wall at about 6" below normal frost line. The horizontal run NOT connect suction or discharge piping before closing to the wet well should be sloping toward the wet well. This suction discharge and check valves on all pumps. Flanged m st be done so that any condensation within the line will piping may loosen during shipment. Check inside of station dr:in to the wet well. The air bubbler line must be air tight. for leaks while filling wet well and force main. Al joints should be thoroughly sealed with suitable thread c4,1 pound. To protect the bubbler line, install a piece of 3" Suction lines through the pump station wall terminate in x 13" x 1/4" angle to reach from the bracket on the station 1 - Custom Series Installation Instructions ' Page 5 I entrance tube to the wet well. Since local conditions and ground water affect the amount of concrete required to prevent flotation of the station, this This angle iron is provided with all except Econo-Flo" pump must be determined by the contractor or engineer. stations in a 5'-O" piece and should be cut to the required length at time of installation. Inside the wet well use the 3/4" x 3/8" x 3/4" tee furnished with the pump station and extend ELECTRICAL WOR K a 3/8" pipe straight down, terminating 6" above the top of the suction lines. The 3/4" run of the tee, pointing upward, Your electrician should furnish and install the materials should be plugged. This isprovided so that the bubbler line described under Electrical Power, making certain that all may be rodded out if it plugs. conduit joints are watertight. Remove the connecting cord from the bottom of the ladder duct on which the light IMPORTANT: The air bubbler line and the sump pump lines switches are mounted and drop through the matching vent must be tight. All joints should be thoroughly sealed with duct into the pump chamber and insert the plug into the asuitable thread compound. After installation, and before proper receptacle, located either in the dehumidifier chamber backfill, both of these lines should be checked to insure their of 7' and larger stations (reached by removing the cover) or tightness. near the bottom of the left ladder rail in °Econo-Flo" stations. Since this cord is already wired to the switches, care must IWELDING be used not to break the connections. The entrance tube should be lifted by the lugs near the top CORROSION PROTECTION I and positioned on the supporting flange on the pump chamber. Make certain the ladder and vent ducts in the two Every Smith & Loveless pump station shipped is finish sections are properly aligned by sliding the projecting guides painted, inside and out. However, before backfilling, it is I into the sections below. important to paint over all field welds, steel pipe, conduit and all nicks and scratches on the outside with Smith & The vinyl sleeves must be on the duct before assembly. After Loveless "Versapox." A container of this material is shipped the duct is aligned, pull the sleeve over the joint to provide inside the pump chamber. Instructions for its use are in the I a seal. The mating flanges of the angle rings outside the tube Maintenance Manual. must be joined with a watertight weld. An inside weld is not required. Wire brush and touch up the weld with "Versapox" Two (2) magnesium anodes are shipped inside the pump before backfilling. station. These have long insulated copper leads connected to magnesium blocks inside the anodes. Cut the insulation off ANCHORING THE PUMP STATION the first 1" of each lead. Clamp one wire in the solderless connector at the ends of the main channels or on the lifting 1 To secure a flat base station, pour concrete on top of the loops at the top of the pump station. One anode should be slab and force it beneath the pump station and between the placed on each side of the chamber in the backfill as far out I-beams to completely fill the void. Fill out to the ends of as possible. Coat the solderless connectors with Smith & the I-beams and level the material. This concrete forms both Loveless Versapox. I a dead weight and a flange on which the backfill is piled to protect the station against uplift. In saturated soil, it may BACKFILLING be desirable to place reinforcing rods projecting up from the I base slab alongside the I-beams which form the pump station base. Bend the rods over the I-beams before pouring the concrete anchorage. Do not cover the sump pump coupling Backfill must be done with great care to avoid damaging the magnesium anodes and wiring, as well as the piping and conduit. The backfill should be of sand or carefully compacted with concrete before installing the sump pump discharge line earth to prevent settlement which may result in pipe breakage. 1 III to the wet well. The sump pump line should be installed before any backfilling To secure an "Econo-Flog' station, pour concrete as above is done. Backfill may be installed near the top of the station, and fill out to at least one foot beyond the station in each before installing the air bubbler line, the entrance tube and I direction. If tie-down rods are used, run them over the station force main, to provide a work surface for doing these legs or through the loops located around the bottom head operations. Be sure to touch up the station with "Versapox" of the station. Do not cover the sump pump coupling with before backfilling. Iconcrete before installing the sump pump discharge line to the wet well. Upon completion of the final backfilling and leveling, it is recommended that the raw earth area be seeded with a good In backfilling around the bottom of the station with concrete, grass blend, favorable to the local area, to prevent soil erosion. I it is desirable that sufficient concrete be placed between the station and the wet well so that the sump pump line is It is also recommended that a crushed stone walkway be completely encased in concrete and so that the suction lines installed around the station entrance and an access walk to are at least supported by concrete. This will eliminate any the nearest roadway be provided to help maintain cleanliness Idamage to any of these lines by earth settlement. in the station during inclement weather. Custom Series • Installation Instructions Page 6 I FINAL CHECK OF STATION Before leaving the station, the following procedure should be followed: 1. Check operation of entrance cover and lock mechanism. 2. Have an electrician place the dehumidifier, blower fan and sump pump in operation as outlined in the instructions for Initial Start-Up in the Maintenance Manual. If electrical service has not been provided to the station at this time, have an electrician provide a temporary connection for these three items (approximately 15 amperes total @ 115 VAC)from the nearest source of electrical supply. 111 It has been found that where a station sets without the function of these items, harmful corrosion may occur to the electrical components within the control panel from condensation and/or the station may become flooded through accidentally opened valves if the sump pump is unable to remove infiltration water. 3. Leave these instructions in the station at completion of the job. 4. Notify the Smith & Loveless representative that the station is ready for start-up. If the station is installed in a manner as outlined by these instructions, the customer can be assured of many trouble-free years of service from this factory-built Smith & Loveless Sewage Pumping Station. 1 t 1 I I 1 iii Smith & Loveless - _-_- I Engineering Data Q A Division of Ecodyne Corporation Main Plant: Lenexa, Kansas 66215 I I INSTRUCTIONS FOR BRUSH APPLICATION SMITH & LOVELESS "VERSAPDX" EPDXY RESIN COATING III Smith & Loveless "Versapox" epoxy resin coating is not a paint. "Versapox" I is a two vehicle system of polyamide and epoxy resins which cure through chemical reaction of the ingredients to form an extremely tough protective coating. It also makes an excellent adhesive and sealant. I "Versapox" does not contain any evaporative-type solvents and atmospheric I oxidation of the film surface is not required for drying. Because of this, it sets up into a tough, inert, durable coating. "Versapox" is a versatile coat- ing which will adhere tenaciously to a wide variety of surfaces, including I metals, concrete, glass, plastics and wood. It has high impact strength and has excellent resistance to water solvents, alkalis, acids and fungus. I "Versapox" is supplied in two (2) steel containers or cans. One contains epoxy resin, pigment and thixotropic agent. The other can contains the poly- amide catalyst and pigment. To obtain the most satisfactory results in the Iapplication of "Versapox", the instructions below must be followed closely: SURFACE PREPARATION: IThe surface to be coated must be thoroughly cleaned of dirt, mill scale, loose rust and especially grease. "Versapox" will be readily adhere to mostnon- I waxy materials, including damp or dry concrete and wood. However, a supe- rior long life coating depends upon careful preparation of the surface. 1 Use emery cloth to remove any rust which may have formed in a scratch. Feather out the edge of the old coating and remove the glass in the area to be touched up. IMIXING AND APPLICATION: I "Versapox" when mixed has a pot life of one to three hours depending upon the ambient temperature; therefore, the ingredients should not be mixed prior to surface preparation. When ready for application of the coating, proceed Ias follows: I 4th Edition October 1, 1963 I 1r— -2- 1 2- 1 1. Open the shipping carton and remove she two containers. 2. Mix equal portions of the contents of ach can in a clean container. Mix only as much as is required for use i1 30 minutes. "Versapox" will set up too stiff to apply with the brush in :bout 30minutes. Save any unmixed materials for later use. Unmixed "Ve sapox" may be stored for an indefi- nite period. 3. Mix the ingredients with a rod or paiilele. Thorough mixing of the resin n and catalyst is essential for proper c +emical reaction. Incomplete mixing 111 will result in an inferior coating. 4. Avoid mixing air into the ingredients . s entrained air in the mix maypro- duce a slightly rough surface on the f nal coating. 5. "Versapox" should be applied by a b ush directly as it comes from the can. No solvents or thinners are nec •ssary or should be added to the in- gredients. 6. Immediately after application of "Ver apox" the brushused should be thor- oughly cleaned with carbon tetrachlo .ide, xylol or tuluol. Once "Versa- pox" has hardened or set up there is lo known solvent which will remove this coating from the applicator. SET-UP TIME: "Versapox" will harden or set up to the e tent that the coated material can be handled in 12 to 24 hours, depending o the ambient temperature. Higher temperature will induce faster set up ti "Versapox" will continue to set up for approximately one week before final hardness is reached. Therefore, reasonable care should be taken in han.ling until the coating is fully aged. "Versapox" should never be applied when the surface to be coated or the am- bient temperature is below 60 degrees Fa renheit. Application at lower temp- eratures will greatly increase the set-up me and result in an inferior coating. I I 1 1 3rd Edition I Sept. 1, 1961 �u iA Custom Series q $ a Initial Operation I Instructions Smith & Loveless Engineering Data QI", Page ' A Division of Ecodyne Corporation • Main Plant: Lenexa, Kansas 66215 I INSTRUCTIONS FOR INITIAL OPERATION c. If the temperature and humidity are below the FACTORY BUILT SEWAGE PUMPING STATIONS control settings, the dehumidifier will not operate. 1 CONSTANT FLOW To check its operation, lower the settings until the dehumidifier starts and then reset both the humidistat and the thermostat to the settings in I The sewage pumps in Smith & Loveless pump stations are paragraph "b" above. equipped with non-clog type impellers that pass 3 or larger 11 d. In the summer, condensation may occur on the solids and handle very effectively solids commonly found in station walls and can be controlled as follows: sanitary sewage. However, the pumps will not handle large I rocks, bricks, sticks and other heavy materials of a similar 1. Check that the thermostat is set at 45° F. nature. To prevent damage to the pumps, it is very important Reset if necessary. that the wet well be thoroughly cleaned before starting up I the station. 2. Check that the humidistat is set at 45% relative humidity. Reset if necessary. 1. a. Place a single phase circuit breaker marked STATION LIGHTS & BLOWER in the "ON" 3. Check that the blower interval timer is set to I position. 3.0. Reset if necessary. Reset if necessary. b. Entrance plunger light switch at top of ladder, has an actuating plate mounted inside entrance lid. This e. After changing any of the above controls, wait at I actuator must be field adjusted by contractor or start-up engineer. The actuator is shipped in a least 24 hours for the dehumidifier to eliminate the condensation. If, after 24 hours condensation is still locked-out position to prevent shipment damage to occurring, reset the humidistat to 30% relative plunger switch. The actuator plate should be humidity. I adjusted to the operating position by loosening the adjustment screws, properly aligning the actuator f. During winter weather, the coil of the dehumidifier plate and re-tightening the screws to hold the plate may frost up. If this occurs, turn the dehumidifier I in position. off and allow the coil to thaw. While the coil is defrosting, check the control settings as outlined in c. Lights and blower should operate if the entrance paragraph "2d" above. cover is open. Depress the switch plunger at the top I of the ladder to test operation. A manual switch is also provided so that the lights and blower can g. If the control settings are correct and frosting still occurs, raise the thermostat setting by increments be operated with the entrance cover closed during of 5° F. until frosting does not occur. inclement weather. The manual switch should I always be turned to the OFF position when 3. a. Place the single phase circuit breaker marked SUMP leaving the station. Excessive ventilation will cause PUMP in the "ON" position. condensation in the station during warm humid periods. b. Check sump pump operation by lifting float on side housing. Should unit fail to pump with water in d. The ventilating blower is also operated by a 10 sump, loosen the cover of the first check valve to minute percentage timer mounted on the control prime the pump as it may be air locked. If the unit I panel. The timer is factory set to operate the blower still fails to pump, clean out pump suction by for three minutes out of every 10 minutes. If it disconnecting pump at pipe elbow and removing is desirable to operate the blower for a longer period pump for access. of time, turn the timer control knob until a larger I number appears under the pointer on the timer dial, 4. a. Place the single phase circuit breaker marked AIR as required. This means the blower will be off less COMPRESSOR in the "ON" position. time within the 10 minute cycle. For constant I blower operation,turn the dial until the word "ON" 1. One of the two air compressors located on the appears under the pointer. control panel should operate continuously, thereby supplying a steady stream of air 2. a. Place the single phase circuit breaker marked through the bubbler line to the wet well. I DEHUMIDIFIER in the "ON" positon. g 2. A toggle switch, labeled "#1 b. The thermostat and humidistat located on the Compressor-Off-#2 Compressor" is located on control panel are set at the factory so that the the outside near the bottom on the panel. This I dehumidifier will operate if the relative humidity switch determines which compressor is running is above 45% and the air temperature is above 45°. and which is on standby. The compressor L 1 Custom Series I Initial Operation Instructions Page 2 I should be alternated periodically to keep the is. Open the suction and discharge valves of the station idle compressor exercised. I sewage pumps. I 3. An airflow indicator bowl is supplied on the p. Prime pumps by releasing air from the pump volutes air compressors. This bowl contains small discs I through the pump priming petcock at the discharge which indicate the flow of air through the of each pump. Close petcocks when all of the air compressor. When either compressor is has been released. running, the media in the bowl should flutter, if the compressor is operating properly. .. Bleed each pump shaft seal by releasing air from I seal through the shaft seal vent valve. This vent valve 4. If the material in the indicator bowl does not 1 is located on the opposite side of the housing from flutter when the compressor is running, there I the seal fluid filter inlet. is an obstruction in the bubbler tube, or something wrong with the compressor. First, fie. Check transparent filter body on each pump to see turn the other compressor on. If it operates that the filter is full of water. satisfactorily, the trouble is in the compressor that was running. If the other compressor will 7. a. The pressure switches are set at the factory during I not operate either, there is probably an 1 tests, to operate "ON-OFF," at wet well elevations obstruction in the bubbler lines. Open the I as follows: the low-level pump should operate if the blow-off valve on the bubbler tubing system, 1 water in the wet well is over 4' above the bottom located at the back of the control panel where of the pump suction line, and should turn off when the bubbler line leaves the panel. If air flows the water reaches a level of 2-1/2'above the bottom out of this valve when opened, then the of the pump suction lines. The high-level pump obstruction is in the wet well. Remove the plug should operate when water in the wet well reaches from the top of the tee in the wet well bubbler I a level of 5' and turns off at a level of 2' above line and rod out the bubbler line to the bottom 1the bottom of the pump suction lines. of the wet well. ' Ib. If the pumps do not operate at approximately the I b. After the bubbler system has been put in operation, levels outlined above, or the job conditions require turn off the compressor to permit any condensation other levels of operation, the pressure switches in in the bubbler line to drain to the blow-off valve. the control panel should be readjusted according to Open this valve and allow the condensation to drain the following: I out of the bubbler system. When the condensation has been drained, re-close the valve and put the lc. Place No. 2 sewage pump main circuit breaker in bubbler compressor back in operation. the "OFF" position. I 5. a. Place the single phase circuit breaker marked Id. Mounted within the pump station upon delivery is "CONTROL" in the "ON" position. a length of clear plastic tubing connected to one pump priming petcock and to the ceiling. The II b. Turn station sewage pump "HAND-OFF-AUTO" purpose of this tube is to facilitate setting the selector switches to the "OFF" position. I pressure switches to the proper wet well elevations. c. Place the station sewage pump main circuit breakers e. Connect the plastic tube to the pump priming 111 in the "ON" position. I petcock of Pump No. 2. I d. Check the rotation of the pumps by momentarily f. Measuring from the bottom of the pump suction I turning one of the selector switches to the "HAND" pipe, mark the high-level "ON" and "OFF" and the low-level "ON" and "OFF" elevations on the plastic position, then to the "OFF" position. 1 • tube. e. No. 1 pump should rotate clockwise and No. 2 1 111 I pump should rotate counterclockwise. Verify by 1 g. Open the pump priming petcock of Pump No. 2. checking arrow on pump volute. I Water will rise in the plastic tube to the wet well I level. f. If the pumps rotate in the wrong direction, have h. Turn both pump selector switches to the "OFF" I an electrician reverse any two of the three phase I position. As the water level of the wet well rises, feeder lines at the disconnect switch outside the , the water in the plastic tube will gradually reach station. Both pumps should then rotate in the the "ON" mark. At this point, the low-level pressure I proper direction. switch should tip and make contact. If the switch operates before reaching the "ON" mark, turn the 6. a. Allow wet well to fill with sewage or fill with fire large adjusting screw (main) clockwise on the hydrant water. low-level pressure switch. If it fails to operate upon s Custom Series Initial Operation " Instructions I Page 3 reaching the "ON" mark, turn the large adjusting through malfunction of equipment or any damage that might screw counterclockwise. have occurred through shipment or otherwise, contact the Smith & Loveless Service Department for assistance. i. Turn Pump No. 1 selector switch to the "HAND" position. As the pump operates, the wet well level I will drop and the liquid level in the plastic tubing will drop. If the switch tilts to open before the level reaches the "OFF" mark, turn the small adjusting screw (Diff.) clockwise until proper level is obtained. If the pump does not operate when the "OFF" mark is reached, turn the small adjusting screw counterclockwise. I 8. a. Turn both pump selector switches to the "OFF" position and repeat the above procedure in step 7, paragraphs "e through i," for setting the high-level pressure switch. The high-level pressure will be set at different levels from the low-level pressure switch as is indicated in paragraph 7, a. I 9. a. Repeat the entire low and high-level pressure switch adjustment procedure several times to arrive at the final and accurate pumping control range. 10. a. Close petcock to plastic tubing and place both "HAND-OFF-AUTO" selector switches in the "AUTO" position. Ib. Place Pump No. 2 main circuit breaker in the "ON" position. 111 c. The pump station is now ready for continuous "AUTOMATIC" operation. 11. a. Clean interior of station using Soilax, or similar compound, to remove dirt and debris. b. Using the Smith & Loveless "Versapox" supplied I with the station, touch up any scratches or bare metal areas. Refer to the Maintenance Manual for Versapox mixing instructions. 12. a. Read the station Installation Instructions carefully and verify with installation contractor that these instructions were followed. I 13. a. The station is supplied complete with an ash tray and a wastepaper basket. Check that both are available for use by operating personnel to help keep I the station clean. 14. a. Read the entire Maintenance Manual carefully and set up a preventative maintenance program. 111 b. Instruct operating personnel in the care and operation of the pump station. The Smith & Loveless Factory-Built Pumping Station is manufactured to a high degree of standards developed over years of experience and skilled engineering "know-how." The ' placing of this pumping station into service should be followed step-by-step as outlined herein. If any trouble develops II I in ® Custom Series ' ° Operation & Maintenance : -- Instructions 1 Smith & Loveless Engineering Data (S&j, Page 1 A Division of Ecodyne Corporation • Main Plant: Lenexa, Kansas 66215 IOPERATION & MAINTENANCE INSTRUCTIONS selector switches in the "OFF" position. FACTOR Y-BUI LT SEWAGE PUMPING STATIONS I 2. Connect the plastic tube to the pump priming Your Smith & Loveless pump station is a complete petcock of Pump No. 2. factory-built unit, including all interior equipment ready to operate. It has been thoroughly tested at the factory by actual 3. Measuring from the bottom of the pump I operation on our test floor. Every item of mechanical and suction pipe, mark the high level "ON" at 5' electrical equipment has been operated and found free of any and the "OFF" at 2'. Mark the low level "ON" defects. Your pump station will give continuous trouble-free at 4-1/2' and the "OFF" at 2-1/2'. If station 1 service with reasonable care and maintenance.We recommend requires settings other than those above, refer that a preventative maintenance program be established, based to pump program chart listed on the Factory on the following maintenance procedures. The station should Order sheets in front of Maintenance Manual. be visited daily and the following items inspected during each I visit: 4. Open pump priming petcock of Pump No. 2. Water will rise in the plastic tube to the wet 1. Bubbler line airflow, well level. Allow wet well level to rise until 2. Sewage pump operation. the high level pressure switch mercury tube tips I 3. Sump pump operation. and makes contact. 4. Station lights. 5. Ventilating blower operation. 5. Turn Pump No. 1 "HAND-OFF-AUTO" I 6. Dehumidifier operation. selector switch to the "HAND" position, 7. Sewage pump mechanical seal. observing low level pressure switch "ON" 8. Station cleanliness. action and both the low and the high level pressure switch "OFF" action. Be careful not I Once each month, the following procedures should be to pump wet well below pump prime level. performed: c. If pressure switches do not operate at "ON-OFF" 1. Drain the bubbler line and check pressure switch elevations as required, check entire bubbler line for I settings. Reset, if necessary. air leaks,tightening any joints found to be defective. 2. Clean the pump seal fluid filters. d. If resetting the pressure switch "ON-OFF" The pump motors are provided with pre-lubricated ball elevations are required, follow procedures as I bearings which, under normal conditions, require little or no outlined in Initial Operation Instructions. maintenance and re-lubrication. II. PUMP MECHANICAL SEALS AND SEAL FLUID I Caution should be taken whenever lubricants are applied to FILTERS the motor bearings, and then only after a thorough study of the lubrication section of the Motor Maintenance Section of a. The sewage pumps are equipped with double this manual. mechanical seals which prevent sewage and gases I from entering the pump station. Water taken from Refer to the following pages for descriptive information on the pump discharge is passed through a filter to making inspections and for maintaining the station equipment. provide clean fluid under pressure to the seals so that any seepage between the lapped mating surfaces I 1. PRESSURE SWITCH SETTINGS is of clean fluid into the sewage, rather than sewage into the seal body. a. False "ON-OFF" operation of the pressure switches I will occur if condensation moisture collects in the b. The pumping action of the rotating upper face of bubbler line. Drain off any moisture in the bubbler the impeller reduces the pressure just below the seal line by turning off the compressor and opening the to about one-half of the pump discharge pressure, bubbler line bleed valve, located at the bottom of thus providing an adequate differential pressure to I the bubbler panel. insure that any seepage is into the pump volute. The filter and its elements are made of corrosion b. Pressure switch settings should be periodically resistant materials. The filter cone removes all checked for proper "ON-OFF" wet well elevations particles 50 microns in diameter,or larger, from the I to prevent an accidental over-flooding of the wet water. Smaller particles will not hurt the seals. well or pumping below the pre-determined pump prime level. c. A spare mechanical seal is supplied with the station. 1. Place both pump "HAND-OFF-AUTO" d. By returning a worn seal to the factory, a ICustom Series Operation& Maintenance Instructions Page 2 II I reconditioned seal will be supplied with charges 1 2. Raise the clapper arm of the check valve in based on delivery of station from factory as follows: front of the offending pump to the open I position. 1. Within 90 days - no charge. 2. Within 6 months - 25% of reconditioning cost. 3. Manually turn on the opposite pump. Allow 3. Within 9 months - 50%. backflushing of offending pump to continue 4. Within 1 year - 75%. one to two minutes. CAUTION: Do not allow 5. Over 1 year - full cost of reconditioning. water from force main to overflow wet well. I e. It is important that the fluid seal filter cone and 4. Close gate valve ahead of open check valve on filter bowl be kept clean and particle buildup too offending pump side and slowly lower check large to pass through filter be removed as often as valve clapper arm. CAUTION: Do not allow possible. check valve clapper to "slam" as this may cause permanent damage to the check valve. f. Clean the filter cones in the following manner: 5. Manually operate offending pump. If pumps 1. Place filter cones to be cleaned in a glass operate without excessive vibration, place both containerand cover with a solution of pumps back on automatic control. I "Vani-Sol", or similar good toilet bowl cleaner. If backflushing fails to remove the clogging debris, 2. Allow to soak for 15 minutes, remove and proceed as follows: scrub with stiff bristled brush under tap water until clean and bright. 1. Place the main circuit breaker and the "HAND-OFF-AUTO" selector switch of the 3. Store clean spare filter cone in distilled water offending pump in the "OFF" position. until ready for use. 2. Close the gate valves on both sides of the g. Clean the filter bowl with soap and water. pump. CAUTION: Never use alcohol, thinner, acetone or similar solvents as the bowl is made of a plastic 3. Disconnect fluid piping between the filter and material. the seal chamber. h. A spare filter cone is supplied with the station in 4. Remove the nuts from the studs holding the the spare mechanical seal can on the side of the spacer frame and backhead to the pump volute. control panel. 11 5. Using ratchet hoist attached to lifting lug on i. Additional filter cones may be obtained from the the ceiling, carefully lift the motor and factory by ordering Part No. 1 L197B. impeller assembly out of the pump. Sufficient flexible conduit is provided to permit this operation without disconnecting the conduit III. PUMP OPERATION from the motor frame. a. Operate both pumps manually, one at a time, with 6. Care should be taken to protect the gasket the "HAND-OFF-AUTO" selector switches. If both from injury. However, if the gasket becomes pumps operate without excessive vibration, the damaged, spare gaskets are provided with the pumps are clean. station. b. If a pump should vibrate excessively, it indicates 7. Inspect the impeller and pump volute, that the pump has either lost prime or that the removing any obstructing debris. If necessary, suction line or pump is clogged with debris. use a rodding tool to clear suction elbow. c. Bleed air from the mechanical seal by opening seal 8. Reassemble pump and place in operation. vent petcock located on opposite side of the housing from the seal fluid inlet. Open pump priming IV. PUMP MOTOR LUBRICATION I petcock of offending pump and allow air to escape. Close petcocks and manually test pump. a. The Smith & Loveless vertical pump motor is equipped with ball bearings. The bearings are I d. If pump still continues to vibrate excessively, back pre-lubricated as a regular manufacturing procedure flush the pump and suction line as follows: and the bearing grease reservoir filled prior to shipment. 1. Turn "HAND-OFF-AUTO" selector switch to the "OFF" position. 1b. The primary reason for lubricating a ball bearing I Custom Series Operation& Maintenance Instructions Page ge 3 is to reduce friction. 30% relative humidity. 1 c. Grease lubrication is used for most ball bearings During winter weather, the coil of the dehumidifier may frost because it eliminates elaborate seals, reduces up. If this occurs, turn the dehumidifier off and allow the maintenance and acts as an effective sealer to coil to thaw. While the coil is defrosting, check the control Iprevent the entrance of foreign particles. settings as outlined above. d. Select alithium and sodium base soap grease, If the control settings are correct, and frosting still occurs, equivalent to NLGI No. 2, having a minimum raise the thermostat setting by increments of 5° F. until worked penetration of 265 to 295 at 77° F. and frosting does not occur. a minimum melting point of 290° F. VI. SUBMERSIBLE SUMP PUMP I e. 044400 Viten.elleferfritiouid be' lubricated will nd lard 441011 "experience , for a given a. Check operation of the sump pump by momentarily application. On,most Smiti, &Loveless factory-built raising float. ti ;,station applications, it is,t}sually necessary to I itgrease once ev6lty two years' b. Remove any accumulated debris in the bottom of :_._ the sump. f. When re-lubrication is required, follow procedure below, using proper precautions in cleanliness to VII. CLEANLINESS prevent dirt contamination from entering bearing housing. a. A clean pump station is a trouble-free pump station. I 1. With rmow running force grease into inlet b. Clean up the station after each visit using the wax until'grease�pp+ at the`rdti�f Check to see cleaner in the plastic bottle attached to the ladder if relief fitting is operating freely. rail. When additional wax cleaner is required "Sani-Wax" or equal may be obtained locally. If a I 2. Wipe away excess grease which has appeared at grease relief. major clean-up is required, use Soilax or any other non-sudsing household cleaner. g. Always grease the lower motor bearing first; noting c. Touch up any scratches or exposed bare metal areas I using "Versapox" supplied with station. Mix "Versapox" according to brush application 2. Wipe away excess grease which has appeared instructions. Additional "Versapox" may be at grease relief. obtained from the factory by specifying as follows: g. Always grease the lower motor bearing first, noting 1. Dark Green - Smith & Loveless "Versapox" amount of grease used. Normally the upper bearing Chrome Green. should require approximately two-thirds of this amount. 2. Light Green - Smith & Loveless "Versapox" Pastel Green. h. CAUTION: Keep grease clean and do not over-lubricate. d. Remove accumulated debris in the ash tray and wastepaper basket from station and return to its V. DEHUMIDIFIER OPERATION proper place. I a. In the summer, condensation may occur on the VIII.MAINTENANCE. RECORD station walls and can be controlled as follows: a. Before leaving station, record date of inspection on I 1. Check that the thermostat is set at 45° F. the Maintenance and Operating Instructions Sheet mounted on station wall at right of entry ladder. 2. Check that the humidistat is set at 40% relative humidity. Reset, if necessary. For repair of any accidental damage or assistance in I Reset, if necessary, maintenance problems, contact the Smith & Loveless Service Department which employs a fleet of aircraft and experienced 3. Check that the blower interval timer is set at technicians to help you quickly and efficiently maintain a ' 3.0. Reset, if necessary, continuously operating pump station. Reset, if necessary. After changing the above controls, wait at least 24 hours for the dehumidifier to eliminate the condensation. If after 24 hours, condensation is still occurring, reset the humidistat to 1 I . • Smith & Loveless Engineering_ — Data A Division of Ecodyne Corporation Main Plant: Lenexa, Kansas 66215 1 INSTRUCTIONS FOR REPLACING O-RINGS ON SMITH & LOVELESS CHECK VALVES • 111 DISASSEMBLING VALVE 1. Close pump discharge and pump suction gate valves before working on check valve in question. 2. Remove bolts from inspection flange on top of check valve. 3. Remove spring from lever arm. 4. Remove drive pins from lever arm and retaining collar on ends of clapper shaft. (Mark end of shaft from which lever arm was removed). 5. Remove drive pins in clapper arm that secures clapper arm to shaft. 1 • 6. Pull shaft out of check valve assembly and remove old "O"-rings. REASSEMBLING VALVE 1 1. Put two (2) new "O"-rings in "O"-ring grooves on end of clapper shaft from which spring arm was removed. 2. Grease "O"-rings and shaft with any good cup grease. 3. Push shaft into check valve assembly from spring arm side. 4. Place clapper arm into position and push shaft through clapper arm. 5. Continue to push shaft into valve assembly through to opposite side of valve until other two "O"-ring. grooves appear. (Do not push shaft further than this point because of danger of cutting first two "O"-rings replaced). 6. Place other two "O"-rings in "O"-ring grooves on shaft and push shaft back to original position. 7. Line up holes in clapper arm with holes in shaft and replace drive pins. 8. Replace lever arm and retaining collar and replace drive pins. 9. Clean inspection flange. use new gasket if needed, and replace bolts. 1 2nd Edition Dec. 16, 1957. 1 BULLETIN #2002DI Smith & Loveless Divisi EH ( 1NV( c if j 41; , e • - . // of - --- ter, t• _ �. !L k4 ,. ..6.„ "' i °i / 0 ' ''',11''.4‘ •t. } ' Y 14 is '•1 I r t I\ .: y "� xt.x75'+ II -!1 0 4 7`;'''''' '' , -:. I 0 INCREASING TYPE SPRING-LOADED NON-SLAMMING & SWING TYPE LrEcodyne Corporation i Smith & Loveless Division i 1 [11EillILVE5 ADVANTAGES: • Eliminates need for increasing fittings-saving space materials and labor cost •Spring-loaded gate,non-slamming design SPRING-LOADED NON-SLAMMING • Highest quality construction with cast iron body,bronze and stainless steel fittings Smith & Loveless increasing type check valves are • Lubricated dual"0" ring shaft seals for easy specially designed for use on opening and longer service life P Y 9 pump discharge • Shaft extension allow right or left hand mounting lines to save valuable space by eliminating the need of lever and spring assembly for increasing fittings. • Simple design and operation-all parts accessible through cover As an example,on an installation where a 6"pump discharges into an 8" line, an S&L 6" x 8" check valve can be used instead of a 6" x 8" increasing F fitting and an 8"x 8"check valve.This arrangement . would save over 12" in pipe length and reduce the cost of fittings, fasteners and job labor. _ 1 S&L check valves are designed for unobstructed 1- flow because the gate swings up into the bonnet CI p, = cz - when the valve opens.This makes S&L check valves — FYI ideal for wastewater discharge lines or any service — where solids or stringy materials are encountered. E-BOLTs- B -- I . IR-REOUIREDI --8t S&L non-slamming check valves have an external A lever attached to the gate shaft. This lever is secured by a carbon steel spring.As the pump dis- charge velocity decreases, the spring forces the H—'' G gate toward the seat ring. At the moment of zero 1111 velocity, the gate contacts the seat ring and slam- �� ming is avoided. The spring tension is adjustable L'�� 0 0�, to assure proper operation under varying con- _ ditions. 0 S&L check valves are constructed of the highest =1 0 02 quality materials throughout: high strength cast b -V iron body, bronze gate, seat ring and mountings, E2 I stainless steel shaft and fittings. S&L gate valves BOLTS- are designed for a working pressure of 200 psi,cold (R-REOUIRED) water, oil or gas. SWING-TYPE CHECK VALVES Available in 4"and 6"sizes, non-increasing type, Smith Valves are designed for a working pressure of 200 psi, & Loveless Swing-Type Check Valves are constructed cold water, oil or gas. They are provided with flanges of the highest quality materials: cast iron body, brass faced and drilled to A.S.A. 125 standard. gate, seat ring and mountings. S&L Swing-Type Check DOUBLE"O"RINGS DOUBLE STAINLESS ROLL PINS STAINLESS STEEL SHAFT r I' STAINLESS STEEL GREASE FITTING ` FOR"0"RING ," � ROLL PIN LUBRICATION r'�- '` � r k1 iIMIll BRONZE \ •� r VENT PLUG HI-TENSILE CAST IRON ARM ARM -.. �ti - 1 1 . ., #y A v\',rt t. L - - ' Ilii IL -..„ -.a. -, 0 k le FT 7 ,, _ . /so r `) = :_ BRONZE RENEWABLE BRONZE I r; - SEAT RING CASTELLATEDNUT 1 BRONZEft- STAINLESS STEEL �f/ CLAPPER DISC COTTER PIN r O � DATA NECESSARY FOR ORDERING: F. 4' 1.Quantity of Check Valves 2.Size of Check Valve HI-TENSILE SPRING ,4SPRING 3. Maximum Operating Pressure CAST IRON BODY HI-CARBON ADJUSTMENT4. Right or Left Hand Lever,Viewing From Inlet End BRACKET STEEL SPRING 5. Bare or Prime-Coat Exterior 0 . . ... .. SIZE OF A Si82 C1 C2 Di 02 E E2 F G H I VALVEis L I , I i 4"x 4" 133/46 'S/u 'shs 9 9 71/2 71 S!a 214 10 10 61/4 736 125 4"x 6" 135h6 'Via 'Shs 9 11 71/2 91/2 3/4 3/4 10 10 61/4 73/16 130 4"x 8" 181/4IF "As Ws 9 13Y2 7'/2 113/4 s 3/4 131h 131h 83/6 9Y2 225 5"x 8" 181/6 'Shs 1/ 10 131/2 81 113/4 3 3/ a 131/2 131/2 8334 91/2 235 6"x 8" 181/4 1 11/4 11 13'/2 9' 112/4 4e 3/4 131 131/2 82/4 91/2 240 'G"STAINLESS STEEL PIPE PLUG —PID � �„E Bi• Bites E _ SIZE OF A B C D E F WT. IN ' 11-11, 791 VALVE LBS. c �t Ai::- .. 4„ 10" 9" 63/46' 63/4" 6'/2" 71/2' 61 - I 6" 12" 11" 8'3/46" 81/2" 9" 91/2" 117 I �" -+{ --'Yie" I '%ie" %"BOLTS-B REQUIRED(4") ll A —+' 1I ?."BOLTS-8 REQUIRED (6") x I III ixii r if ,� ami,•,. • yam* 3 •�. _ R aMa... . \\ .: Wet Well Mounted Pump Station—Easiest `, - to install, low maintenance design, includes -- Smith & Loveless Mechanical Seal Pumps, " .standard of the industry. Model R Treatment System—Dozens of combinations of aeration tank volumes and clarifier sizes available to meet your exact requirements.Available with complete advanced treatment systems. i li : : . 'f,, �j i ipallW,--- - -..6- -,:..:.- ..'5' 4,...'„,,,,....`,,,,..\'''Il I ' "b I .._,... .. ), , i _ ---= -T Advanced Treatment Systems—Controlled ' - -` .. """ Rate and Design Rate dual-media filters fea- �— _ ture efficient air scour in backwash cycle. Capsular Pump Station—Specially designed for a wide variety of pump sizes and drive Sludge Concentrator—The most inexpensive solids dewater- 'rig system on the market today—reduces solids handling controls as well as piping arrangements and accessories. 87%with easy operation and low maintenance design. ,» • ! .w lllllllll� \1���r ,, p �' tit ---,' .„,,,. :-.1,,,:'‘,-;.:4;.,iiti,r!" Mechanical Aeration Systems—Patented ` blade configuration delivers highest oxygen transfer rates without imparting rotational moment to liquid-eliminating baffles and ,,, , -i •`g special tanks. SMITH & LOVELESS DIVISION FACTORIES: Crewe, England • Osaka, Japan •Oakville, IN CANADA (4.__BD:1/0 Canada • Brussels, Belgium • Helsinki, Finland • River- Smith& Loveless Division, Ltd. wood,Australia• Kingston, Jamaica Spears Road MAIN PLANT: Lenexa, Kansas 66215 Oakville, Ontario F--- —. - ,I 1 SII .it rk, minimmiliiimm r , g Wastewater Pumps Outline Drawings . 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UU y 1 • al R I 1 . -IN O v I- I.IE O 0 N N 4 1 IW O O r 7cIN 1 i PO II11 U L 0 Z w m U O,„ Z1-I�th U 5 Jw E cr 0 00 0 z o o oo LL UJ M) a C9 m W J =a W Q •-i-. nN _ 0 M I/ I 1I .1 / I IJ = a -INsr i Q N N CO .{I ) _� of TT ^ It IIK �_ N � / mist IF ` O N I•�To N _IN J N O W N = co O m NLa Q co W O o.f a -10 _it..W I Q N _ U W> to N 6 I Section 600 \ Page R-3 Nov. 26, 1963 Sifted & idegieted4 C6. ..][L) HOW TO REPLACE THE MECHANIC A L SEAL UNITS ON SMITH & LOVELESS PUMPS SMITH & LOVELESS "NON-CLOG" SEWAGE PUMPS ARE DESIGNED FOR MAXIMUM ACCESSABILITY,' EASY MAINTENANCE AND SPEEDY REPLACEMENT OF ALL COMPONENTS SUBJECT TO WEAR. The double mechanical seals on Smith & Loveless Pumps are the most satisfactory seals for lift-station sewage pumps. In normal service, a seal may be expected to last I TEP a minimum of one year. However, seal life is determined ., mainly by the amount of lubrication it receives, the "pump- ing head" and the material to be handled. Sewage con- , . - • ,, taining sand, rocks, sticks, and other debris can clog the pump or lodge in the impeller, causing excessive vibration „ „ lot and reducing seal life. Periodically, it becomes necessary to replace the mechani- cal seal. The pump has been designed so that the seals may be replaced with a minimum of time and effort. • Follow the instructions enclosed carefully. } Motor Copper Tubing '.' Seal Shaft Housing Carbon - ■ -■� "Quad" Ring ■"'�,'I■l• \\\\\\ r uuuuImu m—' "0" Rig Ceramic BEI \1I 1\‘‘\ Gasket 1II Ii 7_ ' EL 1•11111 III �• MEL Itsu. Filter Brass Nipple use\ \ L rte` \ Brass Nipple \\ \ Spring ��I ‘ � TO VOLUTE "0" Ring ?�\`I I\\\� Ceramic "Quad" Ring \\\ I Carbon Seal Housing HERE ARE THE TOOLS YOU WILL NEED i- TO REPLACE THE MECHANICAL SEAL: IT SHOULD 1. 9/16" - 2" box end wrench. 7. 6" pipe wrench. TAKE YOU ONLY ( 2. 3/4" - 5/8" open end wrench. 8. #3 rawhide mallet. 3. 5/16" - 1" open end wrench. 9. Ratchet type hoist. ABOUT 3 0 MINUTES 4. 1-1/8" socket. 10. Motor lifting bar. 5. 6" T-handle 11" x Z' drive 11. 2" x 6" x 12" board. TO COMPLETE T H E 6. Z" x 5P drive extension 12. Lint free cloth. SEAL REPLACEMENT 13. Multi-purpose grease Complete tool kit, in attractive box, available from: Smith & Loveless 1_ Division - Union Tank Car Company Lenexa. Kansas The double mechanical seal consists basically of two carbons, two ceramics, and a stainless steel spring (See Fig. 1). These are contained in a bronze seal housing. The flat or"lapped"surface of each carbon is held against the lapped surface of the mating Z ceramic by pressure from the stainless steel spring to forma "dead-tight" seal. The lapped surfaces of the carbons and ceramics are machined to a flatness of one light band(one millionth of an inch)and should be handled carefully to prevent chipping or marring them. The carbons are held stationary within the seal housing by "Quad" FOLLOW rings. The ceramics are secured to the motor shaft by "0" rings and rotate with the motor shaft. The ceramics will, however, slide on the motor shaft vertically as the spring automatically adjusts for wear. THESE The lubricant for the system is clear, filtered water which is taken from the pump dis- STEPS : charge line and forced through the filter into the seal housing. So long as the ceramics and carbons are intact, only a minute amount of water passes through this system. A €1 large flow or' a change in the nature and amount of sediment in the filter bowl is A .z evidence of seal failure. (Seals need not be replaced, however, so long as there is no A � leakage through the seal into the pump station). The water cannot pass through a i . i clogged •filter so •it should be removed periodically and cleaned. - To disassemble the pump and replace the mechanical seal, follow these instructions t carefully: ,. First, throw motor circuit breaker at the top of control panel to "OFF" position. Then, turn the selector switch on the control panel for the offending pump to "OFF" :..... ` ,at position and leave it off throughout the operation. „ Caution: Check to make sure that the correct (offending) pump has been disconnected by turning the selector switch for the other pump to the "hand" position.This should start the other pump. If so, switch it back to "Auto" and proceed: - CLOSE SUCTION AND DISCHARGE GATE VALVES. (These valves should be opened and closed several times to insure proper seating of the valve discs.) iritt Using the 5/8" open end wrench, disconnect the fittings at each end of the copper tubing in the seal fluid line and ' remove. With the 6" pipe wrench, remove the two brass nipples from the seal housing. , Hook the ratchet-type hoist in the ceiling lifting ring and connect to the lifting eyes on top of the motor. 3 s f , ,40 ,, Using the 3/4" box end wrench, remove the eight 1/2" t i ' .s hex-head cap screws that bolt the motor adaptor to the , volute. • Section 600 . 4.'t , °`1 Page R-4 s..7:',4;:r„.41. 1 ..- w it; 7 . az 44;1,, _ 3 . :JP!' ,,,,,,,,,2,..„. Raise the motor-impeller assembly above the volute high enough to gain access to the impeller locking bolt and remove it by using the 11/8" socket. �' fl: r-; x �' ,„-4.: , s� :., ;,; {. Place the piece of lumber directly under the impeller and lower the motor with the ratchet-hoist until the bottom of the impeller is approximately 1" above the board. ,,k, 4 � „ With the non-metallic A. mallet, strike the impeller a sharp ='� blow on the side (in a place where the metal is relatively T thick ) and the impeller should drop down easily onto the board. The motor shaft is tapered so that the impeller �� should be easily removed. t' 1 a 1 4 Using the 9/16" box-end wrench, remove the four 3/¢" hex-head cap screws that bolt the motor adaptor to the I motor. Remove the motor adaptor. ., ti } .w►" *fie' The seal housing g is attached to the motor adaptor by three cap screws. These are longer than the other three screws . ' i (which hold together the seal housing), are placed alter- e‘ 4 . - i nately and should be removed first. This removes the seal ` housing from the adaptor 4. Y i Section 600 .,,,' -' Page R-5 Mar. 24, 1959 ``' f '� £A• .� �nd> n S9 tea. i A t. -a ..4",--,:,,, *, icy gq . 4 vl .G ; a ,r,'k, i ,-„,.. ., f h' , 1. i F ® L L O Remove the three remaining cap screws from the seal housing and take out the old seal parts from the seal housing. (Be sure to save the old seal parts. They may be returned reconditioning. Just send them back in the seal container). 1 THESE to the factory for dry Clean the seal housing with a good commercial solvent and wipe with a lint-free f cloth. Carefully remove the new seal from the container. Place both sections of the seal housing with the flanges up. Assemble the new seal in the seal housing carefully. ! I /' / The parts can be damaged. First, place one of the "Quad" rings on each of the carbons and install one in each section of the seal housing with the lapped or "flat" surface up, and the "quad" rings down. kd i 1 ' ,- '/ '' :''' . ''5C''d:tiIz:t...!:::'rir':4:.s.o.:!:':':4-: ;::'":' ;''''''''',4.''''''''ll'..f.:::-,1;,:s1,,,,:::ii,:1,1' { I T" p �t Place one "0" ring on the inside of the ceramic and place one ceramic in each section 1 of the seal-housing assembly with the flat surface in contact with the mating flat surface of the carbon. Place the spring inside one ceramic (in contact with the " " '�'� � z newgasket and O ring). Insert , ' ; � place the two seal housing sections together. Compress and bolt to- 1 " „ 4# gether. CAUTION: The seal housing sections are matchmarked. Be sure the sections are assembled in the proper relation to each other. Re-assembly! ";;,". Install the seal-housing assembly in the motor placestation and will be found behind the con- ' volute gasket (a spare was shipped with ; adaptor and secure with the cap screws. Set the con- s the adaptor on the volute. trol cabinet). Lower the motor-impeller as- l Thoroughly clean the motor shaft and lubri-10 COPbSCfeW o the volute and install the eight tote lightly with a good multi-purpose grease. Wipe excess grease from the shaft with a Remove filter and thoroughly clean filter ele- clean, lint-free cloth. ment with soap and water. Replace filter, brass nipples in the seal housing and re-con- As you lower the motor on the hoist, the ta- nett the copper tube. I pered shaft will guide the motor shaft through Open suction and dischar e The seal housing.Bolt the he to the motor. 9 gate valves and open the shut-off cock until the seal chamber is full of fluid. This is importanH Raise motor and adaptor above the volute �, s and re-install the impeller. Using the key and Return motor circuit breaker to the "ON" �-"- „, keyway as a guide, lift the impeller into posi position. Turn Selector Switch for the serviced i tion and hold in position while starting the pump to the "HAND" position to start the impeller bolt. After the bolt is started, lift motor. Let the pump run for several minutes up sharply on the impeller to seal the tapered while checking for vibration and/or leakage. surfaces; then, tighten the impeller bolt. Re- Return selector switch to "AUTO" position. NC.-.'r ;A It.) Manufacturers of Water and Sewage Treatment Equipment q pmenf Sffter4 & Section on 600 P. O. BOX 8884Page R-6 KANSAS CITU S Mn t.,r , IWastewater Pumps Outline Drawings Page 10 I 0 0 I 0 N J J F II!t; N < J p l; Q li p !II < • I < J V s 1111110111111.11.11:111 W D MI. J O f -)1 cr O r O }',1111uo ¢ <r U: � II m Am ono no■ a m h J — ♦kom I p�+-f O XVm.7<o. \ 4) J '''i!"1174 reaZZ NOp'W : I ‘111 < u n O J NI10 111111 I W 1-. R W Q 4rO@p4 O O Il baa •. mm�a Moa Mon a,oa '- _J a J W a — TO x m V — Y NM < W r I,��'.'J�DJUO��mUO'JW, a N O J2: gam o E. O x -'� • riLo o I 111 :..40,111,,„„ i i 1610,16717 AgOOri P•'/9%. W ICE ME .a. O ' • O _m 4 y .n V 4 v < < i 0 = m e W m W CL a p p p p LL W FS _ rn h J J I < J 1 Wastewater Pumps Outline Drawings Page 9 I a 'z' J a ' g m lJ gI m M f m e N J J W 1.1 CC nF:; 1- N J II O. $ df < N Q ° i t! 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Ct. uN OW O m O 0 Cl z 2 pQ J J V U U N 0 f5 <V a L' `V ) N m I i' � ¢ z z zzzz2 �y � W c W m = W W yl 0 0 0 0 0 0 W m N y a 3 0 J J J J J J W�[ O a m f, ri a 0 0 IY nH-M'1-0-W a*-Of.12 J < W Q J S W X 0 X X % Z a' m < a J 6. > /- 00 .71 -1 .7V J J N W - m M co m M J J U O k E m Z O < Z Z W m m+w.1..ti1..Rv�L1m N W Z S I u 0 ¢ '< 1 < > j . ¢ 333333 i0. < W `.1.1 2 a m W h K S I W J J O V O CC CZ CC CC C.) 000 a W 0 O 3 la la 0 w o p L a Y 7 0 J J Y W W < a m m CO m m O W h W ut U 1; . w 0 3 < J 0 < < m a a < a a a a a a Z V) 2 N J 3 ply a V > z m al t1 - - W U V 0 V U, W y4 Z m r�$ po O N S a��I 11- - - N - - CO Y m CO CO m Z j o .� g m N n •m m O - N N < 2 a .... m m u_ 4-' O < 00 V O < < < - N000m0+�I 1y 0 T. C m m m Om mO mO mO 100 100 J J J J J J 2 i Zi I a a a a a a a a a m m m m m 10. I Ci �6 ca Aq 0: Y O rc w a 1cr K C O O y >- i- >- O < O ~ - W V < W 4 W W W - WW ✓ W W W r F I 0: 0 W W p 0 J 10 W O Z O m a Z al In o w W N O < O O a. < m O W v1 1J0 .0 JI - 100 10 JI W 01 m a I N L ` r, "� i i NW,,a e.rip:,: frA :.,,, 1.' 4%1 'A A illit ',.t\v l' - r.,,,• I ,1, INvi,7%%r � , � - ____________ I / e f----- I \\\\ 111 jI1 0 010 f 0 1W m .2 0 m I aa. a a s a- x 2 O m I I l 4 a — _T _, -.1 -•••••— •.- Smith & Loveless Engineering Data A Division of Ecodyne Corporation Main Plant: Lenexa, Kansas 66215 . I C I L3.11 ISEAL FILTER S&L NO. 1L89 ) L 9 S 5 CAMT ._ REPLACEMENT PARTS e I , $)/6. °6 I I Uullti/////� � �,�����,��,/J1L89A BOWL GASKET� � � IL sP1 7iiV . ....... 1L89B DEFLECTOR I \ 4 .a it L4 . b., 1L89C TOP GASKET i 9.r i & / I1 1L89D RETAINING ROD 11 I i • - . 1L89E FILTER ELEMENT I � f.Ari 1 L89F BASE GASKET / 1L89G SECONDARY BAFFLE 1 MI 1L89H PRIMARY BAFFLE I ,' ' 1L89J PLASTIC BOWL I .,-7..,„., 4 I .zl I ill 1 I mill Wastewater Pumps Installation & Maintenance � - _ ,�.. Page 1 ISmith & Loveless Engineering Data CS&U A Division of Ecodyne Corporation • Main Plant: Lenexa, Kansas 66215 ISMITH & LOVELESS VERTICAL PROTECTED nozzle should be non-metallic. Gummy deposits of dirt and SEWAGE PUMP MOTORS grease may be removed by mineral spirits. Never use gasoline or other inflammable solvents. I INSTALLATION AND MAINTENANCE INSTRUCTIONS Long storage may allow motor insulation to absorb moisture. Use a high voltage resistance meter (megger) to check I INSTALLATION insulation resistance to ground. AIEE Standards recommend that the windings insulation resistance of clean, dry motors This motor is shipped ready for immediate service. If the at room temperature should be not less than: motor has been in storage for a long period or has been I subjected to a damp atmosphere, the insulation resistance of Insulation Resistance = (motor rated voltage + 1000) the stator winding should be checked before start-up. (See (megohms) 1000 MAINTENANCE for procedure.) 1 Check power supply against nameplate rating. Motors are If the resistance is below the recommended value, the windings guaranteed to operate satisfactorily within a voltage range of should be baked dry or replaced. The stator should be baked in an oven at not more than 200°F. until the insulation not more than 10%above or 10%below the nameplate voltage resistance becomes constant. Irating. Performance within this range will not necessarily be the same as the established performance at the exact rated voltage. DISASSEMBLY See the nameplate diagram for proper connection to 208, 220 Should it become necessary to disassemble the motor, care I or 440 volts. To reverse the direction of a 3-phase motor, should be taken not to damage the stator windings. Very interchange any two of the power leads. For operation of careful attention should be given to keeping the bearings clean. 220 volt motors on 208 volt networks (when designated Remove bearing cartridge screws before removing end bracket permissible on nameplate), use the amperage at 220 volts for screw. (A stud of the same diameter and thread as the selecting overload protective devices. cartridge screws and approximately 1-1/2" longer may be used to locate the holes in the bearing cap through the end bracket IINITIAL START-UP upon assembly.) The rotor should rotate freely when turned by hand. It should Smith & Loveless Motor Bearings NEVER need to be removed run quietly on initial start-up. Operate at normal load for a unless they are to be replaced. Use a bearing puller. To install I short period to check for unusual noise, heating or excessive a new bearing, use steady pressure on the inner race. (To current. Excessive current will result in overheated windings. facilitate installation, heat bearings to 250° F.) High operating temperatures shorten insulation life. The I insulation of Class A or B windings, as measured by The most important single factor in securing good service from thermometer, should not exceed the temperature rise specified ball bearing motors is to keep dirt, dust and foreign particles on the following chart: out of the bearing. 11 Temp. Rise for Insulation 1. Use only clean grease from clean containers and handle Enclosure A B so as to keep it clean. 1. Protected (Gen. Purpose) 40° C. 70° C. 2. Never open a bearing housing in a dusty atmosphere. I 2. Drip-proof (Gen. Purpose) 40° C. 70° C. 3. Splash proof and Drip proof, 3. Never open a bearing housing without first cleaning off fully protected 50° C. 70° C. all dirt from adjacent surfaces. I 4. Totally enclosed (TENV, TEFC) 55° C. 75° C. 4. Always protect an exposed bearing by a protective cover 5. All others 50° C. 70° C. (clean paper or lint-free cloth). I (Allowable temperature rise based on an ambient of 40° C.) LUBRICATION MAINTENANCE Double-shielded ball bearings supplied on Smith & Loveless 1 pump motors are lubricated at the factory. In normal service, For long life and satisfactory operation, always keep the lubrication once every year or two years is adequate since motor internally clean and dry. Windings of Smith & Loveless the bearing housing has an additional supply of grease. Protected Motors may require occasional cleaning. The Recommended lubricant is a lithium base, general purpose windings may be cleaned by high velocity blower. The blower grease. 4 Wastewater Pumps Installation& Maintenance Page 2 When lubrication is required, proceed as follows: 1. Clean grease fitting and grease pressure relief fitting to I make sure it is not plugged. 2. Add grease with a low pressure gun until grease appears at the relief fitting. NOTE: If no relief fitting is provided, remove grease drain plug. After lubricating, run motor 10 minutes before replacing plug. CAUTION: Avoid excessive lubrication. 1. Excessive pressure may damage bearing shield. 2. Excessive supply of grease in bearing raceway may cause overheating and premature failure. 3. Excessive grease may be forced into motor housing and collect on windings, causing winding deterioration. SERVICE FACTOR When the voltage and frequency of a general purpose 40` C. I rise protected motor is maintained at the values specified on the nameplate, the motor may be overloaded up to the horsepower obtained by mulitplying the rated horsepower by the (1.15) service factor. 1 I 1 a 1 I I i r--- - , al i I I Smith & Loveless Engineering Data A Division of Ecodyne Corporation Main Plant: Lenexa, Kansas 66215 I I i r„..i . 1I ,-:Az'0 v vt MODEL 8L1 ;... ..,., ,i!j �; �� , �, SUMP PUMP I � I. ' I ', e COMPLETELY SUBMERSIBLE I , ' kle-1E 111 y I ( I i / (J i 1 1 ' I I MOTOR - i H. P. Supplied in 110V,, 60 cycle single phase or 220V, 60 cycle single phase. Motor is designed for continuing or intermittent duty. Motor is oil filled and sealed. Built to most rigid standards. 11 THERMAL PROTECTION - Motor has built-in internal overload protection with auto- matic reset thermal protection. This pump can be operated in liquid up to 150° F. IMATERIAL - Motor housing and volute are of cast iron; impeller is of rugged, acid and corrosion resistant cycolac. IWEIGHT - Pump weighs 58 lbs. I GUARANTEE - This unit is guaranteed for one year against defective workmanship and materials in ordinary sump applications. I I I I REPLACEMEN PARTS I GLIA Oil-Proof Electric C,• rd without Plug 8LIB 3- Prong Cord Plug 9 8LIC Stationary Switch I 8LID Switch Assembly Com • lete with Linkage 6 Boot BLIE Float 8LIF Floot Rod, Weight ut I 8LI6 Impeller I PUMP CAPACIT CURVE I 30 28la . 20 18 G 10 W Z 8 0 0 10 20 30 40 0 60 70 80 GALLONS PE - MINUTE I I . Enpo-Cornell Pump Company A DIVISION OF Roper Industries, Inc. (Ohio) ID , 420 EAST THIRD STREET, PIQUA, OHIO 45356 SMeCe POtted AM ff*iii/ orlifil Sedatettiefie peefftfr.,41 I MODEL 150 PUMPS ONLY DATA SHEET No. SPL-30 I 1 I Identifi- PART Identifi- PART REMARKS cation DESCRIPTION AND REMARKS NUMBER cation DESCRIPTION AND NUMBER Number Number 1 Rotor Assy.—Supplied with Snap Ring RK-69-295 19 Cover Casting (Manual)—Supplied with RK-69-364 (Item 3) but without bearings or gover- 10' power cable installed and with kits nor-2%" length. Used on "Type of necessary screws, lockwashers,gasket, 2" Models, Serial Numbers later than and plug: Items 16, 13, 12,10 211900 • 20 Cover Casting (Automatic) — Supplied RK-69-367 Rotor Shaft Only 69-294 with 10' power cable installed and with 2 Rotor Assy. — Supplied with snap ring RK-69-274 kits of necessary screws, lockwashers, 12,1 hers, (Item 3) but without bearings or gover- gasket,and plug: Items 16, 13, 12,10 nor-2%" stack length. Used on "Type 21 2 Pin Connector Socket—Supplied with RK-69-354 A" models, Serial Numbers previous to insulator and 2 screws No. 8-32x%" 211900 R.H.S. III - Rotor Shaft Only 69-273 22 Switch Mechanism Gasket Kit—Includes RK-69-213 3 Snap Ring 5100-66 No.64-213 gasket,8 screws No.10-32x%" H.H. S. S.,8 No. 10 lockwashers 4 Rotor Bearing—(Fafnir No. 303 KDD 303 KDD 23 Switch Mechanism Assembly—Supplied or equal) complete with linkage part,Item 25 and 5 Rotor Bearing—(Fafnir No. 203 KDD 203 KDD with necessary gasket and screws, Item or equal) 22 6 Switch Governor Complete 66-202 115 Volt, 60 Cycle, 1 Phase RK-69-220-5-115 230 Volt, 60 Cycle, 1 Phase RK-69-220-5-230 Bobbin Only 66-204 - —, • 111111 7 Wound Stator-23a" stack 24 Boot—Only 66-053 (Split Phase Start) 25 Switch Linkage Kit—Includes diaphragm RK-66-407 115 Volt, 60 Cycle, 1 Phase RK-62-114-115 cover,2 diaphragms,4 screws No.8-32x% 230 Volt, 60 Cycle, 1 Phase RK-62-114-230 R.H.S.S., switch lever, switch pin, pivot 220 Volt,60 Cycle,3 Phase (for manual R.K-62-114-220-3 pin and boot,Item 24. units only) Diaphragm Cover—Only 66-407 I 8 Shell Casting — Supplied with kit of RK-69-275 Switch Lever (Float Arm)—Only 66-406 necessary gaskets, seals, screws, lock- washers: Items No. 9, 12, 28,32 Switch Pin—Only 69-217 9 Shaft Seal—Set of 2 11220Q6 Switch Lever Pivot Pin—Only 68-028-02 10 Test Plug-1"Hex.Head Style 68-024 Diaphragms—Only (Set of 2) RK-66-008 11 Thermal Overload — (For split phase 26 Float 66-012 stators) Supplied with screws,2#8-32x% 27 Float Rod, Weight and Nut RK-66-420 Rd. Rd. Sems Cad. Plated 115 Volt, 60 Cycle, 1 Phase RK-CEF38GY 28 Stator Screws— No. 10-32x3%" R.H. 4 68-001-33 230 Volt, 60 Cycle, 1 Phase RK-A-153 required - I 12 Cover Gasket Kit — Includes gasket, 6 RK-66-019 29 Impeller — Used on models with serial 69-296 - screws #8-32x%" Fil. Hd. S. S., 6 #8 numbers later than 211900 (Threaded lockwashers Bore) _ - Gasket Only 66-120 30 Impeller — Supplied with key and set 69-272 screws—Used on models previous to serial 13 Packing Gland Cover — Supplied with RK-66-014 No.211900 packing kit Item 14. 14 Packing Gland Kit —Includes packing RK-66-105 31 kit,Ism 32 mg —Supplied with gasket RK-69-271 rings and 4 screws No.8-32x% R.H.S. 15 Cable Plug-3 prong 69-065 32 Volute Gasket Kit—No. 69-276 gasket, RK-69-276 5 screws# 10-32x21/4 R.H.S.S. 16 Cable—10'—Type SO 16-3 Cond. (430 50-16-3-10-A O.D.) 17 Stationary Switch—Supplied with 4— RK-69-206 #8-32x'/8 R.H.S. screws (for automatic models) 18 Stationary Switch—Supplied with 4— RK-64-032 #8-32x3'4 R.H.S. screws and insulator (For manual models) iNOTE: If Items 8,19,20,25,31 are required for "All Bronze"Pumps,this should be specified on your order. SEE PHOTO ON OTHER SIDE FOR IDENTIFICATION OF PARTS PRINTED IN U.S.A. Enpo-Cornell Pump Company A DIVISION OF DATA SHEET No. SPL-30 r Roper Industries, Inc. (Ohio) 420 EAST THIRD STREET, PIQUA, OHIO 45356 1 il, , . 17 I N. 18of 23 22 21 % � 1b ILE ,, . .,.. 1 4,,,,_ .,. 1 I 15 \ 20 11 ill es41 " z t 1 I 121110 IN 0 aqiOtt _. 24 25 0w � t 13 &14 11 26- 27 6 ) 101111 3 >: 1 ,t x 2 4 1 7 28 I 1 1 i l , 8 F 301 29 �; v >-9 I 31 32 SEE OTHER SI 1 E I 1 N .911 N rY W W`� N W CC co m ae N 1 (/) F-3 t haw N a g '_°a r U 0_W Q O.WX t e>1 NCC O1 (n Qlr aa.(n Q p 's 348 LL X O Q w W a ai --1 a au)3 0) 2 V. a = a" �a�i'. 1 N a CC co �CO a u0-e nig Qm�€$ (n CL,rx C J I` o N '� !�� € 2.411.I :51- - i a CO Va ��� oy� agsg 01m2 Lli E"- /'✓ Z vZ Q Q-Q QQ,�J �� a WNL` ?FS. mu 1..1.. w QQ N hV to N 401 C � ® Q I :5EW co d WZ t > Sp w O U ao o e N It I ,..i. a. P 1 w Nk — w ,) owcc > SII11 gym. 0) o - 1 iq E rv I. w ,- --1 Mil 1 ..... 10 0 cn IjiL.. IMMO ag 0 V Z 3 Q W IrC A Q 1! #?' J oW _< g' I- 4 I- V O an 3 ON N 0 J CO W (4. V^ Q ' O1.0 let I+1 - of 0_ a rr W I- O " 1-M trM SI* J O m LL W xW ''.1 Q Z U_ co< Za it.11 Qt J J Wa Q QN �cD � a f-- �J >J I } Q c3 OC - f- I w--, o W M t > > I N S Q W Q Z a to 01 W V� W D I- -1-1 W Of O (n t D _ z - W _ - Ct..,1 CO J Q N O Z - N - Z i W I Q - -- -1 0 -1 0 -1 . •- W OWI O 1 X W a tl Q S - 0 01 U co w 01 �` Cc 0 rz J a a `i w>- = x J - a xJ ZaJ Er_ W01 M Q 'J w tax 01 ->Of 1 < I . t7 11� v ,� I I, ` t i- �.4 N V _t �� 111) _ a cocc I �i'"�`�'' �4 `mil _ L4_ a W Q Vl'.'lqiiiiir ���� Z - J XW a co42 Iil j:4' K � ��,►�— �a tia W t W s La x >°' a NI''! i ) FEazw � ct (n � m A Air jai ;Vi 3 — co o _ _____,iii 1--1... O. -a ZWa I s tXt i p4 - , OQWJW 11 ---....- -..---- Z-.--:_ h WJCCM 4� wmw�o1 W o At Q 0 co > Q rij N Zco W J O1 a M O Z }; J o} 0_ c9 — O t V' t 30 20 Oay W co z i Z 3 zQ �vd Watn� CC .:c CO co z°' z � cna F O a w W Q 13 1 f- t I i - i- Q- Of- �. OW QW U.ZQ WQ OQ Oa OJ Q W JV 301 aOJ HQ —cc .14ta-- Q— Q — Cf 1 O_ Z01cA N6a. 01 2amco W00)i c=n011 OJm 0) OJ1 pW I zm •It I /' '`SMITH & LOVELESS ENGINEERING STANDARDS & SPECIFICATIONS "48°1' • Tint I SQUIRREL CAGE BLOWER - SMANDAIRD SWIMS r SHEET_I_SOF 12 I3151., „ S 316"DIA.--Si .0 31 "--1 15420 8 „4 r_ I , t -______ O Illt 1 � Lii.. l' m a C T „ L 1 -0 0/ --).a .... 74„ % ..... %%oil i i ik (-) Al 1$ Oa. Motor 46,. 4 _ 1 I Leads ---01 41_1 4, [___ L IIm SPECIFICATIONS: la 8 M , 115V - 60 cycle - 4 pole - 1550 RPM I g 2. 5-1/4 x 2-29/32 blower wheel 3. 0.90 Amps - 63 watts - 24.4% Eff-0.493 P.F. - Weight 6 lb. +n NOTE: II 1. Type L Blower - Large - Motor inside - Model 3802-K as manufactured by the Redmond Company, Inc. or approved equal. PERFORMANCE CHART A+; AIR DELIVERY CURVE I1®0 IZ,1M1 OOOOS IUUUI OEEII AIME■ ■ma..imammianaaas11MMIN sn,aa■ I ! ■11a111111►MM\1■.1111a■■■■111■IMMO sm111m1msi\a1>a11asals0aliamaa t;' 84 10u010aa is 10OuOE.um1.r■■ .c -um Sums USOl1►`StaUa■■1111111 IEM■ ■ta/S1■aua1•►`umiwua®iauue �; t ■mamsmammtsmlmsmaammMEMOS i mom a 60 11111111111111111111110111111111111MOPI WI MEN•i. maioassaueeao.raaa■ ■ mmemen■omae mamm■ememe N. Min IMMUMMOMEi\MIM/tai.ta\■ " ■ UM11a■■i/■■111a11111.\■■111aa111111s 3 ii II 0 40 11111111111E1OO1EO0O1OIIE11EEIOEE to iiiiiiiiiiiii 7 - SMITH & LOVELESS ENGINEERING STANC) RAGS A SPECT IC.A.TIONS SYMBOL 7L7 SQUIRREL CAGE BLOWER - STANDARD STATIONS' tiTToF.2 .. 111 1__... ; 1 m REPLACEMENT PARTS FOR 7L7 :LOWERS ca I "A S & L ' PART NO. DESCRIPTION t'c 7L7-1 #508 Airotor MFD. .y Torrington Co. . 7L7-2 Motor - Redman Mod 1 #AK4197A- I Iz 1 tuU W T4 i ii, I s i Parts as supplied byRedman Co. ,Co PP Inc. J 1 I.r1 a � < N j o.1 a<c a. i wi oN 4:, • •I >- 4:. CO w a 8 0 p 1 ..11I 1 ii & 1..VVGLI.Z0 CIV1311"VL..L.r-sil'VV� .l 1!^t1r11/P'%1\ivo0, cx vJr 1-v1 �'...r1 . ,v.v..r 11L 63 TITLE DEHUMIDIFIER - ADDISON MODEL`.. _a ' 3718-3-29A WITH BASE ASSEMBLY, W/O CABINET., . . SHEET 1 OR 3 3-CoNDUCT°g Corry k PLUG -To Bt , FT. LONG (RATE, c3 t5 AMPS - ) gVAP'a t.AToP. 'NNNN'\ v . . 03 co oN — ._--. ---_ _. cd CI N x r F Z ER aOAr D 12 i CO\JE ' \ !! l cl> , W 1 .\ VI u 1\\\' )) 1\\:\\:Pfk i,L11 0 ' \ 1/ i 0411) . ./.\ , 1 N7. ( =*' _ . , _. 1 f '` r� __1.0DP...A.l N x . C) 1111M,\� °i % ‘ \.. 1 hot_ - _. W as >a L1 \ . CC W aA \ Q\ D w A ,� / 1 ,n n 1 p QJi 4 34 O t C7' 1111 >•+ ; Thy 1 r O ..r O .- f N S g co ail« ` . c` ° 4a, q 3 t tY. aSV � Np � � 24 � . T u a z < ! e',^ ti /".$4 ' - 5/4 DIA - t-)RAIK1 NN 8rl8ad- 7 RoLe, t h R; 4 r-t O A .oma a W aNNotes: 1E3o7To�M silt-vu �-rti.e C1ga1t•MNe,.1 3,71MS. ok 1. Med, by ,4ddilgon Products Co., Addison, Michigan, or. equal. O S. Q. • S '^ O ti U N . _ . .. SMITH & LOVELESS ENGINEERING STANDARDS & SPECIFICATIONS aYMts°1- II TITLE DEHUMIDIFIER '+.373- i1L 63 —. , r-----,------,---..--------.-- 29A II 1111 , ,,Z_ ______. _ ---H--- , WITBASE �,S S 3L ,S�1/Or�CABF ET SHEET )OF_A, 28-��- A ' —r r' i 11 >• to co 0 = 26 I W �`I N 1:: 44 V aI^— • i Cl F.cn > I8i `°cr% WI6a xsa� X14ir l w ,a a. It7 1 y I- 1— ..... Na a12 O I 'r.1 10 � , 0 50 55 60 65 70 75 80 85 901 bbd . REL + TIVE: HUMIDITY (%) 0rooa . } N6 sea in i C:3 i 1 /5 H. P. D e hu m id i ier Performance Graph 0.a. X10 „�, �Si;� Notes: A - To convert pints/24 hrs. t. lbs./24 hrs. , multiply by 1.04. II ;41•1,-1 B -_ 15.5 pints @ 607, relative umidity represents capacity rating m per NEMpublication No. . 1-1961. 1 m III CN1 x ,D 1 n w c Compressor (Tecumseh Model AE5) ' Electrical II --' Nom. H.P. 1/5 Voltage 115,50/60 Cy. , 1 Ph. Full Load Amps. 2.5 Watts (NEMA) 3/.t? m „ir rrt t�Rot enn niw 0 Amps. (NEMA) 3.7 ill . �r oel Plcon O Ac Rated Input id J CFii • •--•---- 220 (KW Hrs/24 Hrs) -C.2 ill d Fan Motor Performance Factor C . R.P.M. 1550 (Pt8/KW Hr.) --- 1.9 V L_.i . -._ ..... (r 1.rW.r. r i. I f StIll4 & LOv l,.E'a5 ENG E y r TA ; ' '` �" � v�� o Tit"tE 3715_3_ 11L63 # DEHUMIDIFIER ADDISON MODEL ' 29A WITH BASE ASS'Y. W/O CABINETII '. ""`� SHEET 3 OF 3 1 _'mer• e.+0.-w 3 REPAIR PARTS 1 , I REPLACEMENT. PARTS FOR 11L63 IS & L DESCRIPTION ›- PART NO. i y w 11L63-1 Fan Blade a 11L63-2 Fan Motor W/Plain Shaft - Mfd. by Fasco Industries Inc. 1 141a 11L63-3 " Fan Motor W/Screwed Shaft Mfd by Morrell Elec. Co. 11L63-4 Speed Nuts For Morrell Motors 11L63-5 Rubber Washer - Por Morrell Motors II 11L63-6 Mtg. Screw - For Morrell Motors z 11L63-7 Compressor - ^.inse!aae1 ;tE5 . ent K 7 .600-366 -*. 1.1L63-8 RelayReplacement m it, � Q , Overload & p , o Iw 11143-9 Fan Blade Bracket {M ., A^ us ig4 t t. x � 111 n ° a 4 O v :.v �.. t msµ,, a. $.1 . ' '' t ' '' :, ' ' i 1 " ' I t co • It to NcrtA8 c 0 * 1. I1L63-8 Relay Replacemnt Kit may also be used with Addison Dehumidifier, S&L Part No. 11L120 ' *-, t. r Hai 11 IIDEHUMIDIFIER & VENTILATING BLOWER 11 The Smith & Loveless Dehumidifier located in the housing at the bottom of the ladder is of the hermatically sealed Freon refrigeration IItype. This assembly consists of a Freon compressor, expansion coil, motor driven fan, and condenser coil. The unit should be inspected 1 II ::very 30 days to clean out any dirt accumulation in the expansion Tand condenser coils and to oil the circulating fan motor bearings. The station ventilating blower is located in the same housing as the dehumidifier assembly. This unit should be inspected every 1 II30 days to check proper operation. The motor bearings should be IIoiled at the time of inspection. Should repair or replacement of either the dehumidifier or Iventilating blower be required, contact the Smith & Loveless, Divi- sion-Union Tank Car Company, factory for prices of exchange units. II 11 I II I I 1st Edition II11/28/55 i IMO 17 I ISmith & Loveless Engineering Data A Division of Ecodyne Corporation Main Plant: Lenexa, Kansas 66215 I RECEIVING AND STORAGE INSTRUCTIONS SMITH & LOVELESS III FACTORY-BUILT, TWO-PUMP LIFT STATION IPlease read the following instructions carefully. The future operation and appearance of your lift station will depend on the care it receives ill ‘i)rior to initial operation. 1. Inspect the interior of your lift station for anode packs, I touch-up epoxy kit, 3/8" x 3/8" x 3/4" pipe tee (for bub- bler pipe), spare seal and any optional equipment pur- chased. 1 2. Check your station for broken or loose components which may have been damaged in transit. After inspecting the I interior of the station, tie the cover securely and report any damage to the Customer Service Department of Smith & Loveless, 3. If you anticipate a period of 15 days or longer before in- stallation and operation, make arrangements to connect I115 Volt power to the dehumidifier and sump pump to prevent condensation damage to the electrical compo- nents and interior finish. I4. If 115 Volt electricity is not available and you anticipate P over one month's delay in installation and operation, we Irecommend removal of the plastic cover and installation of a piece of plywood or masonite over the entrance to the station. This cover should be "blocked up" to permit 1 "breathing" of the station. Make sure it is securely fas- tened so it will not be blown off or accidentally removed. 5. DO NOT remove the plastic covers from the entrance tubes until you are ready to install them. I RSI-PS I . 1 I 917 SERIES (Meavy Duty) PERFORMANCE DATA: STANDARD STANDARD MODEL NUMBER: 911CA12 911CD12 917CA18 917CD18 911CA20 917CD20 911CA22 917CD22 HEAD CONFIGURATION: Pressure/ Pressure/ Pressure/ Pressure/ Pressure/ Pressure/ Pressure/ Pressure/ Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum STROKE: .120 Inches .120 Inches _ .180 Inches .180 Inches .200 Inches .200 Inches .220 Inches .220 Inches PRESSURE: Flow @ 115v Flow @ 220v Flow @ 115v Flow @ 220v Flow @ 115v Flow @ 220v Flow @ 115v Flow @ 220v CFM @ PSI LPM @ bar PSI bar CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM 0 0 1.05 29.7 .86 24.4 1.24 35.1 1.15 32.6 1.41 39.9 1.20 34.0 1.50 42.5 1.41 39.9 5 .5 .70 15.0 .58 12.5 1.11 29.5 1.00 26.7 1.28 34.3 1.06 28.4 1.39 37.6 1.25 33.5 10 1.0 .32 4.7 .27 3.8 .96 23.4 ,87 20.8 1.13 28.2 .93 23.3 1.25 31.6 1.10 27.6 15 1.5 .15 .12 .81 17.1 .72 15.8 .98 23,3 .81 19.3 1.10 25.6 .96 21.5 20 2.0 .65 12.9 .61 11.0 .88 17.7 .73 14.7 .95 20.3 .82 14.5 25 3.0 .52 4.6 .46 4.2 .72 8.2 .59 6.1 .82 9.6 .65 30 5.0 .44 .37 .60 .50 .69 35 7.0 .35 .30 .51 .42 .56 40 10.0 .24 .21 .38 .30 .43 MAX.CONT.PRESSURE: 15 PSI 1.0 bar 15 PSI 1.0 bar 30 PSI 2.1 bar_ 30 PSI 2.1 bar 20 PSI 1.4 bar 20 PSI 1.4 bar 15 PSI 1.0 bar 15 PSI 1.0 bar MAX.INTER.PRESSURE: 15 PSI 1.0 bar 15 PSI 1.0 bar 40 PSI 2.8 bar 40 PSI 2.8 bar 30 PSI 2.1 bar 40 PSI 2.8 bar 40 PSI 2.8 bar 15 PSI 1.0 bar VACUUM: Flow @ 115v Flow @ 220v Flow @ 115v Flow @ 220v Flow @ 115v Flow @ 2200 Flow @ 1150 Flow @ 220v CFM @ IN.hg LPM @ mbar (gauge) IN.hg mbar(gauge) CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM CFM LPM 0 0 1.05 29.7 .86 24.4 1.24 35.1 1.15 32.6 1.41 39.9 1.20 34.0 1.50 42.5 1.41 39.9 5 -100 .59 22.0 .50 18.3 .89 29.3 .73 25.5 .99 32.9 .82 27.6 1.11 36.0 .97 32.6 10 -200 .36 15.5 .29 13.1 .64 23.9 .53 19.6 .71 26.6 .59 22.0 .80 29.8 .70 26.1 15 -400 .12 7.7 .09 6.2 .36 15.2 .33 13.0 .42 17.1 .35 14.2 .49 19.5 .44 17.2 20 -600 .16 7.1 ,11 6.0 .19 8.4 .15 6.8 .19 9.3 .19 8.6 MAX.VACUUM: 18.3"hg -620 mbar 18.2'hg -617 mbar 23,8"hg -807 mbar 23.8"hg -807 mbar 24.3"hg:824 mbar 24.3"hg -824 mbar 25.0"hg -836 mbar 23.1"hg -783 mbar MAX.AMBIENT TEMP.: 104'F 40°C 104'F 40°C 104T 40°C 104'F 40°C 104F 40°C 104F 40°C 104'F 40°C 104'F 40°C MIN.AMBIENT TEMP,: 50'F 10°C 50'F 10°C 50'F 10°C 50F 10°C 50T 10°C 50F 10°C 50F 10°C 50'F 10°C MAX.RESTART PRESS.: 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar 0 PSI 0 bar MAX.RESTART VACUUM: 0"hg 0 mbar 0"hg 0 mbar 0"hg 0 mbar 0"hg 0 mbar 0"hg 0 mbar 0"hg 0 mbar 0"hg 0 mbar 0"fig 0 mbar MOTOR VOLTAGE/ FREQUENCY: 115/60/1 220/50/1 115/60/1 220/50/1 115/60/1 220/50/1 115/60/1 220/50/1 HORSEPOWER: 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 MOTOR TYPE: Shaded Pole Shaded Pole Shaded Pole Shaded Pole Shaded Pole Shaded Pole Shaded Pole Shaded Pole CURRENT AT RATED LOAD(AMPS): 2.90 1.10 3.00 1.30 3.20 1.30 3.30 1.30 POWER AT RATED LOAD(WATTS): 154 125 . 191 171 210 172 218 173 STARTING CURRENT (LOCKED ROTOR,AMPS): 5.5 2.1 5.5 2.1 5.5 2.1 5.5 2.1 INSULATION CLASS: B B B B B B B B MIN.FULL LOAD SPEED (RPM): 1725 1415 1625 1250 1605 1220 1515 1170 THERMAL PROTECTOR: Yes Yes Yes Yes Yes Yes Yes Yes NET WEIGHT: 11 lbs. I 4.9 kg 11 lbs. I 4.9 kg 11 lbs. I 4.9 kg 11 lbs. -I 4.9 kg 11 lbs. I 4.9 kg 11 lbs. I 4.9 kg 11 lbs. I 4.9 kg 11 lbs. I 4.9 kg FLOW FLOW 115v LPM CFM 220v LPM CFM 62.50- I I 62.50- - -2.0-917CA18 2.0-917CD18 917CA12 50.00- 917CA20 917C012 50.00- 917CD22 917CA22 - 1.5 917CD20- 3 x: 37 .111111 1.0 1111110.-- 12.50- .5 `mac- 12.50- .5 IN. 20 15 10 5 0 5 10 15 20 25 30 35 40 45 PSI IN. 20 15 10 5 0 5 10 15 20 25 30 35 40 45 PSI hg I I I I I I . I h9 I I I I I I I I mbar -600 -400 -200-100 0 1.0 2.0 3.0 bar mbar -600 -400 -200-100 0 1.0 2.0 3.0 bar (gauge) VACUUM PRESSURE (gauge) VACUUM PRESSURE The information presented in this material is based on technical data and test results of nominal units.It is believed to be accurate and reliable and is offered as an aid to help in the selection of Thomas products.It is the responsibility of the user to determine the suitability of the product for his intended use and the user assumes all risk and liability what- soever in connection therewith.Thomas Industries does not warrant,guarantee or assume any obligation or liability in connection with this information. Note:Models pictured are representative of the series and do not represent a specific model number.Consult factory for detailed physical description. 5/4. 1) Lc A5-73 6,e -Zo r s� Uvf z__->,0/4/ (.070\4_ _53.5 l �`-�- Gam•- '�- - v vc�f L)1-P D -7 _ t 1 1 1 1 WORLD'S LARGEST MANUFACTURER OF FACTORY-BUILT WASTEWATER LIFT STATIONS AND TREATMENT PLANTS T.M. 111". Ecodyne Corporation ' Smith & Loveless Division An Affiliate of Trans Union Corporation Lenexa, Kansas 66215 , Iit 1 11