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Home My WebLink AboutFurnace A Blue Dot.Service Co. 4 _o� q :c0 w�� . ��.. LSTANDARDJ A HEATING 0 &AIR CONDITIONING s 1082 Payne Avenue St. Paul, MN 55101-3892 \ • 651.772.2449 Fax 651.772.2440 lik' 410 West Lake Street Jim Olson Minneapolis, MN 55408-2998 Sales Representative 612.824.2656 Fax 612.436.2300 Direct dial 612.436.2354 YOU'RE ABOUT TO MAKE A DECISION YOU'LL WANT ToCOMFORTABLE ITH E FOR LONG, LONG TIME. . . ., . ,,.., , •h ' t 1 7 i t'x OCHOOSE... A Deciding on a new heating or air conditioning system isn't some- thing you're faced with every day. r ' AT i STA NE ING For many homeowners, it can be a � � o _�AN� � i. , � once-in-a-lifetime experience. No doubt you're going to choose care- i' fully. And we couldn't be more . ik fs, .. �. . .pleased. Because the closer ouY ..— ' ,� ��FURNACEatfi ''''4'"' CLEANINGlook, the more reasons you'll find aF„„ �� e„tte�s Repaired �d .,�to choose Standard Heating &AirConditioning for your indoor com- L , -f LtfANING AIR CONDIp(t uA5s01C BURNERS FURNACE REPAIRING ft II ill fri"-""9 .4 fort needs, now and for years to come. — _ = WHAT IT TAKES TO I . �' I. STAY IN BUSINESS FOR THREE GENERATIONS. Since 1930 we've been putting you, the customer, first, with the _ most caring, knowledgeable, well- For more than half a century, Standard has been delivering quality heating equipped employees in the busi- and air conditioning to Twin Cities homeowners. ness. You'll notice the difference from have chosen Standard. Yet, as the moment we arrive—on time— large as our company has growr I until we finish—with a thorough over the years, we still believe i' 4 cleanup. building trust one homeowner We're out to outdo everyone in time.And we'd like that next the industry, including ourselves! homeowner to be you. That's the reason our reputation for quality service and workman- ship keeps growing year after year. Today, more than ever, Standard Heating is tried and true, solid and . dependable. ' i . t, TALK TO ANY OF "6Y 4..,'` r , THE THOUSANDS OF ' _ 69 , HOMEOWNERS ( <g °stir F WHO ALREADY KNOW Us. w Perhaps the best measure of a ;,iic, 4,.m t company is the number of people _ . . UI ` who recommend it to others. On h �' that count, our customers put us More than 300,000 homeowners way out front. have entrusted their safety and In fact, most of our work comes We maintain a large equipment comfort to the people at Standard from referrals.Ask your neigh- inventory for immediate availability. Heating &Air Conditioning. bors. More than 300,000 of them The same goes for repair parts. BEEN AROUND A LON LONG TIME.�, . THE ADVANTAGES OF DEALING WITH THE i,t„ I INDUSTRY LEADER. '..., il .! - 0.17' '4.\,, We know the business inside and out, and bring you hundreds of years of com- bind experience working in Middle-of the-night emergencies during every type of home, on every the heating season are not a problem .„ with our 24t-hour, on call technicians. - type of heating and cooling -- ` "" system. No one understands your needs better. doesn't mean next week. It means Everyone at Standard is dedicated to now when ou need us. helping you. And thanks to our large and y experienced staff, you will never Ina heating emergency, you get have to put up with unnecessary 24-hour repair service—weekends TOP-QUALITY EQUIPMENT delays, unanswered questions or and holidays included. Peace of AND EXPERT SERVICE unsolved problems. mind is just another benefit from AT THE BEST PRICE. Standard. p. We buy in truckload volume to ~" - ' ` -- WE'RE READY get the best prices on name brand TO WORK quipment. So you, in turn, are 1 ��id NG4 FOR YOU. iaranteed the best price.Always. AHEAT� And whether you want a basic a aiR cor+om fs S4$ I ST.PAUL z24 2656 You're always Adel or the very latest in proven, 772 2A,4 welcome to drop te-of-the-art technology, you can '' . 4 ure that your choice will be Jr in at either of our ,..-- (` j centrally located for your home. We'll see to it. w�. showrooms to see _.. . _ _ 4 Lollar for dollar, you simply , : ; state-of-the-art do better than Standard models for yourself. And we're it comes to comfort, safety happy to answer any questions you 'nergy efficiency. may have. Our large fleet of radio equipped trucks allations are custom fabricated, covers the entire metro area and is com Then just say the word, and well a better fitfor better respond–getting things done right puter dispatched for faster response. fiance. –the way we've been doing it for more than half a century. From initial consultation tor final system checkout,well per- form with all the thoroughness, STANDAR D ('` .. reliability and professionalism b H EATING 0...) you expect from the leader. & AIR CONDITIONING _ ., � And you'll have a system 410 W. Lake St. , you can depend on day after ti (2 blocks east of Lyndale) day,year after year. ' Minneapolis, MN 55408 WHERE YOU NEED US. (612) 824-2656 : ,� WHEN YOU NEED US. 1072 Payne Av } . (4 blocks south of Maryland) &' Your safety and comfort St. Paul, MN 55101 ' `� are our priorities.And that (651) 772-2449 NO ONE COVERS THE TWIN CITIES BETTER THAN STANDARD. Licensed, bonded and insured to serve the entire metro area. ELK RIVER ANOKA CO. COLUMBUS RAMSEY ANDOVER HAM LAKE FOREST LAKE NEW SCANDIA FOREST LAKE TWP HASSAN >"^^ 'R WASHING ON CO. MARI ON ST CROIX COON RAPIDS ROGERS '� LINO LAKES DAYTON BLAINE HUGO MAY H. OVER CHAMPLIN \ C NTERVILLE " '"- LEXINGTON CIRCLE PINES SPRING LAKEt CORCORAN 11 OSSEO ' RE MOUND. SHOREVIEW Ur GREENFIELD MAPLE GROVEWOOD STILLWATEATWP „ BROOKLYN PARK FRIDLEY VIEW ARDEN NORTH GRANT OAKS WHITE BEA' HENN EPIN CO. BROOKLYN HILLS Nyp AHTOMEDI VADNAIS CENTER NEW RB IGH ON 0 °, ❑LOAETTOIGH •is.LT�PO rGEMTSL ;:'A WHITE LERNOODIE STILLWATE Ar.r�LUM61 °f" BEAR LAKE ` PARK MEDINA PLYMOUTH EIGHTS PINE S INDEPENDENCE NSDALE191 T ST.iNTHONY LITTLE y ROSEVILLE CANAD NIRTH SPRINGSSI MAPWOOD ORT �NAPLE PLAIN S PAUL BAYTOWN ' • E ; MEDICI GOLDEN LAUDERDALE " . LONG LA L VALLEY LAKE FA CONIEIGHTS WEST -t+s LAKELAND , ORONO WAYZATA MINNETONKA ', LAKE ELMO MINNETRISTA ST.LOUIS RAMSEY Al. DFALL LAKELA ND J- WnOIJLAND PARK • MINNEAPOLIS • IR S SPRING PICK 1 MINNETONKA BEACH SAINT PAULda LAKE MOUND D. PHAVEN HOPKINS ST.CROIX BE. �- TONY+A_BL•AY WOOD LILYDAL;� • WEST WOODBURY ;`;;'RY'S ST AFTON T SHOREWOODCE SIO' EDINA NOTA PAUL SOUTH ,# RICHFIELD MENDOTA l FISH PAUL s 'ORT HEIGHTS m .' VICTORIA CHANHASSEN ST.' L LAKETOWN EDEN PRAIRIE PARK BLOOMINGTON INVER GROVE COTTAGE GROVE DENMARK CARVER CO. CHASKA a'`' EAGAN HEIGHTS LOUD CHA9(A1 TWP SHAKOPEE '.":_ " DAKOTA CO. R10116,S zE, , . CARVER " JACKSONBURNSVILLE SAVAGE ROSEMOUNT - '.. PRIOR APPLE VALLEY NININGER HASTINGS LOUISVILLE LAKE 1 T SAND CREEK 3r r=1 CREDIT EMPIRE SPRING LAKE RIVER LAKEVILLE DAN SCOTT CO. FARMINGTON We're in the neighborhood every day. [ STANDARD St. Paul & b HEATING Minneapolis & communities & AIR CONDITIONING communities (651) 772-2449 (612) 824-2656 ©1998 Standard Heating&Air Conditioning • A Blue Dot.Service Co. 1082 PAYNE AVE. LSTANDARDJ 410 W. LAKE ST. ST. PAUL, MN 55101 b HEATINGO HEATING MINNEAPOLIS, MN 55408 651.772.2449 612.824.2656 & AIR CONDITIONING Standard Heating&Air Conditioning Co. agrees to furnish and install the following for the Purchasers named below: _.f .,i.: ,,s =.6.4. ,aT 0== 01, m =i, .7 ger e ,'77.7,,,,,77,7,41,..7:1,., a 7 • 4, ` 44.,,e`,..,,,4,, &,m .«r wav ay..e�.nwavrrxva ,. .. ,... _ „ .«,. w, -< ,. cea t« .H t, 4 , e .�. ,�.,f ! • V - 14 t 53.i 4 xrr s .a ei e�sscvrae as.� ::<..««.: re�,w... =.aw, srv:` v usaAw x scm ;ss�r s.,;:�,�:'ssm na::a:.. r _ -vie ,-v,.,:o,. „»...,,.»R.,. ,v< °l.s Li I -t. 1'3 r 7- ' ,.‘",,,,5 4 m-r rJt- "- r 0.3x., Re.o.-7w- ' 04--i,rq 0 V-401. **1 u v 1 1"", v e..t A-/4.r?"4--.4. "T"--4- L. . G, L o "T, v c w h N..5 t.I S1r...., 4.4. t,/!Of A 1t C. 4.4- v e,„r' w4,1,r,/ I.w rs.— r„ ,tirt W 4!M..ai' V- j t.e 1_,4.i. , G,.e./J L C J 4-14'0.0 w.� ICC,, ,•♦ V�''w.-., ,-.'1 o!'c. , C..e—yr, Cl 007 co A. .� 4,...... -i.e...., 4......-4,), , Ci� 4t .. ��d'u4,, -,� 4, ,4.- dollars$ For the sum of S5ts which the Purchasers shall pay in the following manner: 1 lq 0`'', o , v i>,}: 4 4411 . .. sg 1 3 - 414 w f 3 SO'' to*.O4,..r c.�c.4. , 6 -• s'••,y (L. - 0 A. ` .M'- h.r I,/.A.,. Purchasers agree to the terms on BOTH SIDES of this agreement. Any costs, including attorneys' fees, incurred in collecting amounts past due shall be paid for by the Purchasers. This agreement is subject to acceptance at Standard Heating& Air Conditioning Co.'s main office. Purchasers represent that they own the property where work is to be performed. 1 os el S/ YOU,THE PURCHASERS, MAY CANCEL THISt, PURCHASE AT ANY TIME PRIOR TO A'4 'w P 4/ — o.a MIDNIGHT OF THE THIRD BUSINESS DAY �g�s PA/9,4, k e AFTER THE DATE OF THIS PURCHASE. SEE V, i,i, A-le Atli,,„, 3 yoCIO w° 7 NOTICE OF CANCELLATION FORM ON THE �� ` r✓r S-u (o •f' OTHER SIDE OF THIS AGREEMENT FOR AN , ,.e, EXPLA►��.TION OFT S`' HT. il'^t" '""'' '—"r"'�. ��,,,��// 5.104 sur Zii y ' rl Purchaser jA/t 4114G1 tit Ph Purchaser signature Purchaser D t r4 w.rs 4r.M..r--det. Ph G I L - 34o - 4 0 9 0 Installation Address Purchaser signature Ss0 2- 0,.<,o,.�a A'n ow." Ph 6 s!- 4 3 o - /S7.1"6 e„„(.2 4.... City 0 i(�w.,ti... (.4r,0 g, -� MN Zip Mailing ales Representative Address Ph . This 3'o day 0t.4 1 a�c City MN Zip ®2000 Standard Heating&Air Conditioning ASBESTOS NOTICE AND DISCLAIMER YOU, THE PURCHASERS, HAVE THE DUTY TO HAVE ANY ASBESTOS-CONTAINING MATERIALS ON THE PROPERTY WHERE WORK IS TO BE PERFORMED IDENTIFIED AND REMOVED BEFORE THE WORK IS STARTED.YOU AGREE TO INDEMNIFY AND HOLD US (STANDARD HEATING &AIR CONDITIONING CO., ITS EMPLOYEES,AND ANY ENTITIES WORKING IN ITS BEHALF) HARMLESS FROM ANY AND ALL LIABILITY ARISING OUT OF YOUR NEGLIGENCE, WRONGFUL ACT OR OMISSION, OR FAILURE TO MEET THESE OR OTHER DUTIES. IF WE ENCOUNTER ASBESTOS,WE HAVE THE RIGHT TO DISCONTINUE WORKING UNTIL IT IS REMOVED AT YOUR EXPENSE.YOU RELEASE US FROM ANY AND ALL LIABILITY IN CONNECTION WITH ASBESTOS,WHETHER DUE TO OUR NEGLIGENCE OR OTHERWISE, INCLUDING LIABILITY FOR CLEANUP OF ASBESTOS THAT MAY HAVE BEEN DISTURBED BY US. LIEN NOTICE ANY PERSON OR COMPANY SUPPLYING LABOR OR MATERIALS FOR THIS IMPROVEMENT TO YOUR PROPERTY MAY FILE A LIEN AGAINST YOUR PROPERTY IF THAT PERSON OR COMPANY IS NOT PAID FOR THE CONTRIBUTIONS. UNDER MINNESOTA LAW,YOU HAVE THE RIGHT TO PAY PERSONS WHO SUPPLIED LABOR OR MATERIALS FOR THIS IMPROVEMENT DIRECTLY AND DEDUCT THIS AMOUNT FROM OUR CONTRACT PRICE, OR WITHHOLD THE AMOUNTS DUE THEM FROM US UNTIL 120 DAYS AFTER COMPLETION OF THE IMPROVEMENT UNLESS WE GIVE YOU A LIEN WAIVER SIGNED BY PERSONS WHO SUPPLIED ANY LABOR OR MATERIAL FOR THE IMPROVEMENT AND WHO GAVE YOU TIMELY NOTICE. NOTICE OF CANCELLATION IF YOU DO NOT WANT THE GOODS OR SERVICES DESCRIBED IN THIS AGREEMENT, YOU MAY CANCEL YOUR PURCHASE BY MAILING OR DELIVERING A SIGNED AND DATED COPY OF THIS CANCELLATION NOTICE OR ANY OTHER WRITTEN NOTICE, OR SEND A TELEGRAM TO STANDARD HEATING & AIR CONDITIONING CO., AT 1082 PAYNE AVE., ST. PAUL, MN 55101, OR 410 W. LAKE ST., MINNEAPOLIS, MN 55408, NOT LATER THAN MIDNIGHT OF to . IF YOU CANCEL. ANY PAYMENTS MADE BY YOU UNDER THE CONTRACT OR SALE, ANY PROPERTY TRADED IN, AND ANY INSTRUMENT EXECUTED BY YOU WILL BE RETURNED WITHIN TEN BUSINESS DAYS FOLLOWING RECEIPT BY THE SELLER OF YOUR CANCELLATION NOTICE, AND ANY SECURITY INTEREST ARISING OUT OF THE TRANSACTION WILL BE CANCELLED. IF YOU CANCEL,YOU MUST MAKE AVAILABLE TO THE SELLER AT YOUR RESIDENCE,IN SUBSTANTIALLY AS GOOD CONDITION AS WHEN RECEIVED,ANY GOODS DELIVERED TO YOU UNDER THIS CONTRACT OR SALE;OR YOU MAY, IF YOU WISH, COMPLY WITH THE WRITTEN INSTRUCTIONS OF THE SELLER REGARDING THE RETURN SHIPMENT OF THE GOODS AT THE SELLER'S EXPENSE AND RISK. IF THE SELLER DOES NOT PICK UP THE GOODS WITHIN 20 DAYS OF THE DATE OF YOUR NOTICE OF CANCELLATION, YOU MAY RETAIN OR DISPOSE OF THEM WITHOUT ANY FURTHER OBLIGATION. I HEREBY CANCEL THIS TRANSACTION. Cancellation date Purchaser signature A Blue l)ot. Service Co. Purchaser: STANDARD Date: Sales Rep: Jim Olson b HEATINt� Direct voice mail number: 612-436-2354 & AIR CONDITIONING AIR CONDITIONERS FURNACES Brand qc,,,k, Brand a#.14-,,t- Size 2 i4.J. Size bo.ono SEER Rating (3.c AFUE 9.3., Warranty Y..t o Warranty s'- c.%Fc Price 2 Sel,,> Price 3010 Remove old A/C 44 s Remove old furnace 4 e-. Evaporator coil 'yi y Sheet metal work kte,3 Expansion Valve +y,s") Electric wiring 4.e. Condenser 1-144 Gas connection y,e.4 Refrigerant Tubing -t.y Combustion air Condensate Hose 441 Chimney liner 3 3w Pump '^ Raise drip"T" Cement Slab (2) 4 Thermostat Electric wiring yi PVC venting "Ie Thermostat Condensate hose K e s New Plenum — Pump — Re-claim ReL ‘t Ad New Ductwork Blower Motor LiO . Asbestos abatement Labor/Permits `'te.4 Orsat test es Total: 2,1-44a Load calculation cl e$ 24-Hour ktart. —1 S-0 Emergency Service y,e.40 L 4 k o Re-install40-,4.,v IU.d.A t,4„,„..- — 3b-t) Labor/Permits y e.3 3 561 Total: 3 g za Ile t-.v h L0 0 Net A/C Price: Logo 31 * O Options: IL r .., 4 2 e q et~ "*""i . ^Au.. —t 41/4z Net Furnace Price: 2.9 1 o Terms: `e( 5") Total System Price: S s'3O9 et: N 44- 1:-----:, Notes: 5$ ' " k }?' t 4 � st s ^,°d,,Y 6 '' a* r^. a x Ka., a °mss''' '' ,i$1-1''24 4 .1930 451 XcelEnergy. Xcel Energy MN Natural Gas High-Efficiency Heating System Rebate Program IMPORTANTPlease-include a°copy .`k dated safessalesiecelptiltwOice including the Installation del the M Model Number,Serial Number,Size or Capacity and Efficiency.Please complete ONE form.•per furnace,boiler, yeller/space -heater.Only complete applications will be processed.Xcel Energy account numbers must be included.Submit ail requested information, SitiOS receipt/invoice, rebate form and required signature to receive your rebate within 4-6 weeks.Furnace,boiler, water/space heater must be installed where gas is provided by Xcel Energy on a retail basis. Send complete rebate application to:Xcel Energy, Products&Services, CP-2, 3115 Centre Pointe Drive, Roseville, MN 55113. XCEL ENERGY GAS ACCOUNT NUMBER (OR XCEL ENERGY GAS METER NUMBER WHERE UNIT INSTALLED) MN XCEL ENERGY GAS CUSTOMER INFORMATION (Please print clearly) Customer Name ,1f - 7 Daytime Phone Installation Address (where ujlit was installed) - %- v, 1 ! City ..�4!s i�i , ,17� �s State jl,'/t, Zip Alt Phone ri,.; "~� /�1 I hereby certify that all information is accurate including claims of efficiency,size and price and customer information. I have read all information on the back of this form and that Xcel Energy may verify all the information that I have provided. CUSTOMER SIGNATURE X 1 fr1 Date z )/ NAA5E 976 ADDRESS WHERE REBATE SHOULD BE SENT IF DIFFERENT FROM ABOVE: Nafne Address City/State/Zip Daytime Phone CUSTOMER TYPE: -Homeowner ❑ Renter ❑ Landlord ❑ Builder ❑ Dealer 0 Commercial 0 Other EQUIPMENT INFORMATION Installation Date / - 4/4" {� B Manufacturer 1. .,, -r- Model#(Complete) 157-, 4 :. b U& 0 Serial Number Size or Capacity (BTU's) ? Efficiency(AFUE or CAE) 3. / REBATE AMT$ / Rebate Amount ❑$150 90% +AFUE . Furnace (Residential or Commercial Gas Customer Only) (Effective starting ❑$200 94% +AFUE Furnace (Residential or Commercial Gas Customer Only) 9/15/01) 0$200 85% +AFUE Boiler(Residential Gas Customer Only) 0$200 0.88 + CAE Water/Space Heater(Complete Unit Residential Gas Customer Only) 1. Did Xcel Energy rebate influence your buying decision? QYes 0 No Annual Household Size and Income (No.of People) 1 $17,456 For Statistical purposes only,please provide the following information.Xcel Energy will combine your 2 $22 828 response with others for analysis,as required by the Minnesota Department of Public Service. 3 $28,200 1. Find your household size on the table to your right. 4 $33,572 2. Determine your annual household income,before taxes, 5 $38,940 including pension,social security,etc. 6 $44,312 3. Is your household income above or below the amount 7 $45,320 corresponding to your household size in this table? Above 0 Below 8 $46,328 DEALER INFORMATION Dealer Name a„51 3A.44.4 44,417,7 }7, Contact Person j< Dealer Number b r 7 Address l A,,cj, yt... City/State/Zip Jr j9.. .. 1.3 I hereby certify that all information is accurate,including claims of efficiency,size and customer information.I have read all information on the back of form,and understand that XcAl Energy may verify all information that I have provided. Dealer Signature Date I, 3-, Phone Number G.''. -,-: - L.4.-4 For Customer Business Office Use Only. DO NOT WRITE in this area. Approved By& Date Rebate Amt$ Installed Date CSS Mail ID:0555 MN Charge Code:Residential(4510) Commercial(4513) Form 17-4818(8-01) Xcel Energy Copy: White Dealer Copy:Yellow Customer Copy:Pink • ® , roti . Rebate " ar tiger id , f511 ac, rs ip a.4 ,e..,,,ea,aa , ett, r, r< r ,W. raditaitieri did§ditidgettyporid to e,.,, ti di Ee, grid id,t ueeits,x.ta Fainter iiv r Wr r ..�,. ¢�, e a r pre' - , �,._ a YC'r .z., ' " :tit a e � p,,�� t�E( r3 �F,°Uti reffate, tripiptati rteita. tirid1 te W., ttikkt ttktnitttt dttddk trittElles (a' the.fo €"fi taheCks. not i 8_at r a'Sr +t,t ttktt ttkrittd; riiibittic ficippitieritadidifiedy, Appiicaiiffn etettqai.g,s 'kdck td , dtddtpottt :t .., ,.., kkcttttitttitDttoitiat,l tdttHet ddirkkdkktidd111;. ::311155.3frEiddlati#011 115113.5-fillgi ,icx dir ,_°xc,8..rt��er` Tt a ^ =i + .^�'+ iO4Td.) r. sttd.Jtd, "itit,,aa=�a and 3-3..t t icy t lC,r+,i.. € ,'t<f.,i;t; .a...attpdar- this UIUUU(Ct`adicii to F„ itetieditria fterifirtiticat of 223 inforaiatvoi. tip peaty ,a, t«ac, tat.a, . my4 ,, �a aeoet .� ay e'tt-;yra r � .s� nQe* , ,xka,ea - 1 dr, the. hrt2i, 53 des. form„ rue ,,. : .#3i Ate. a [ e,.,aaa a.., ttttti!trkt t x ,e ., rw r . nt:kit tit€ . .t,. •e Xciel • uticyealititia g't r,....w �' Pi e— _.�"rE'agt ofd;ffu ;:g.,. .'..f. 5.,. �:t".�t :'��p °€t ?tz:, , irdt tte ptttnttttSS,tki ;aatfridge-25,cpds ttikttittatkkdtrtt z P atut ata,e9,§-. zIets., t #.iacz=o= .. aW.r _t. r, c.,.-.it _ t'r:, na ,., >t-°m tItttatktktkpatte neater s 5,1011 grid t r fa, pay � As ,P. � �� a,. '�r'v � � <� 3 �a � �L fit_ ,i € tykttttlitt,s_kite/ t ttskt,ttitt ktt ktktt ktt,ttittdtl, t<rw _ta t . ,,tt-,,taktittkittd Vtttntilt)t2 ,t, .a =,-.., X<.atff „g, a : ,F' ,a., a tr.�'.a ',P..' t a't0e;S. `` r a . „fidayttlifidry -`a + Eat:` t,V f creide v 'Reitr. a , t. ..., . tilitia it ecru,/ ,, eirrittorecc cartudri 'ia ;”S, '":, ' their it g..t ,el.d{ .r: 1 ,.. et a t530-3,i,to Eye-3341rd •.ti t yoiai L re ig, .a arrig a .tv hornttt, titot ntikittt ofttorn a =a.. e rdtztdipt fee 14,2 equipment men from your builder, Only r3t1 11-2 cid °aae . „ „ . , „ f , , . ., ,a w #? .dam°d",`t^: X d.?"4", ar d p 'n assiditanftfi. li w^..P, adiaddfcitfr 3 m>°'" Idefilliis for r � �Vim.. `�-'( ",;�� ,;�a.n.h.,e_ SEidD ciOPEPL111TE.:APPIACATIONST V Xcel Energy Xcel Energy MN Electric Central Air Conditioning Rebate Program IMPORTANT: Please include a copy of a dated sales receipt/invoice including the Manufacturer. Model Number.Serial Number.A-Coil Model Number.Size or Capacity and Efficiency. Please complete ONE form per central air conditioner. Only complete applications will be processed.Xcel Energy account numbers must be included. Submit all requested information, sales receipt/invoice, rebate form and required signature to receive your rebate within 4-6 weeks. Central air conditioners must be installed where electric service is provided by Xcel Energy on a retail basis. Send complete rebate application to:Xcel Energy, Products&Services, CP-2, 3115 Centre Pointe Drive, Roseville, MN 55113. XCEL ENERGY ELECTRIC ACCOUNT NUMBER (OR XCEL ENERGY ELECTRIC METER NUMBER WHERE UNIT INSTALLED) MN XCEL ENERGY ELECTRIC CUSTOMER INFORMATION (Please print clearly) Customer Name c, f r Daytime Phone 1Installation Address ( here unit was installed) 1✓ - c• t� '{/ . rri City , A- j riT'� / State f /j1!. "Zip % : -1 —LAlt Phone l /. V% I hereby certify that all information is accurate including claims of efficiency,size and price and customer information. I have read all information on the back of this form and that Xcel Energy may verify all the information that I have provided. CUSTOMER SIGNATURE Xsf "'r'; Date J/'/,>> IyiA AND ADDRESS WHERE REBATE SHOULD BE SENT IF DIFFERENT FROM ABOVE: �Na a Address City/State/Zip Daytime Phone CUSTOMER TYPE: ❑ Homeowner ❑ Renter ❑ Landlord ❑ Builder ❑ Dealer ❑ Commercial 0 Other EQUIPMENT INFORMATION , ,••,4,s.,, Art/4U 1 I'' a NirManufacturer - L Condenser Model#(Complete) i-I 4t t?,/&'i- Condenser Serial Number A-Coil Model No. $ 31-'1'4 4 +4 a $. a r> v r ri" Eff Rate (SEER Rating) I 1 C Size or Capacity 3. - ou 1. Did Xcel Energy rebate influence your buying decision? fes ❑No REBATE AMT$ 2. Time delay rate: ❑'Yes 0 No SEER Rebate Amount 3. Expansion valve ErYes 0 No 12.5-12.9 $200 4. This is a replacement appliance [fiYes ❑No 13.0-13.4 $250 13.5+ J1i24.34--. For statistical purposes only, please provide the following information.Xcel Energy will combine your response with others for analysis,as required by the Minnesota Department of Public Service. Annual Household Size and Income (No.of People) 1 $17,456 1. Find your household size on the table to your right. 2 $22,828 2. Determine your annual household income,before taxes, 3 $28,200 including pension,social security,etc. a $33,572 5 $38,940 3. Is your household income above or below the amount ErAbove $44,312 corresponding to your household size in this table? E Above ❑ Below 7 $45,320 8 $46,328 DEALER INFORMATION Dealer Name i5eft,44.7 Contact Person 1I Dealer Number a 9.$1t Address t p 7,t >L.r City/State/Zip I hereby certify that all information is accurate,including claims of efficiency,size and customer information. I have read all information on the back of form,and understand that Xcel En-rgy may verify all information that I have provided. Dealer Signature ,.,t-, Date r 01 Phone Number C.f`'- - 1`l`' g For Customer Business Office Use Only. DO NOT WRITE in this area. Approved By & Date Rebate Amt$ Installed Date CSS Mail ID:0613 MN Charge Code:8160 Form 17-6767 Xcel Energy Copy: White Dealer Copy:Yellow Customer Copy: Pink igiN Mii ois 'MSC Miffeeti lf l55 est iii 'N M0.1 0,0,ca aijur abla, Ica la) aaa Xciab Energy Centrai Air iborlditiorter Rebates, Rebate Proa ran) Quabfying Customers Xcel Energy mended resmantinti customers at Mirincems ate Moans for rebates when baying quaiwynag energy-efficient centrba cionbitioners The program is opened:Cie only for the ourchase cif qualifying near central at comettiders sold by participating dealers for installation in new or retrofit ocalications veters the electricity is supplied by ;Keel ttlergy teciet Energy fetal! rates, guntirmg curytiabous shiptail negotiate with Moncowners to determine who receives Um rebate. Rebate Details Convel Mr condemners must have SEENis of 12.5 cir higher to qualify for rebates. Mbei r images cash rebates in the Mita, of chocrits. nor 1511 credits. Mast Energy et net responsions 'if your dealer provided inaccurate information about the amount andier conditions of the ooluai rebate, Application Details Customers must apply far rebates within one year of the purchase oats, shown on the sales receipt. Applications must include comeirsie dealer end air conditioner information including: size of ciatamity, realird. triode! numbers of condensing unit anti ram evarmarandr1Senai cumbethi SEEM rightlfit anc. whether or rot tone deSay retay or expansion value is hart of the tint Firibitre to complete this infermation win result rit retectrain of me application Neel Energy reserves the right to cons:Mat randbm inspections to verify insfairation of ties central concitiener at trim address oclicated on the front of this di Nisei Oriel ref mienscits ths, aghimithisi the eying? aummation itaiN tot be processed arta the iniscactich has been satisiffictortia cornplettan. h'itypiecticits may be Deriormeci after the rebate payment at Neel Energy's discretion, Rebate catanschithanis and arrientrias ars subject to rinarge at any ir fitedi Energy conservatinn rebate prOgraMS M3Y- cancelled or changed, with NO oasis nevus. Xcei isrowdy etttStentttI"t:Ei, Shedd Cheek With ine mean >Mel Energy office to determine yeirether diagram changes have tiontarmi Neel Energy will notify narticiaattrio appliance dealers of pertinent program changes if you have questions vegiie filling gut this form, please call 651-639,4393 weekdays. betweenam„ and 4 p„m, for assistance, Please allow tour to six weeks for your rebate check to airflow SEND COMPLETE APPLICATIONS TO7 Xoci Energy Products and Services 3115 Centre Pointe Drive CP-2 Roseville, MN 551134132 3 . zs er quiet { appearance aa� •' 111 Heating and Air Conditioning , Stellar 2000 Plus Series Affordable Total Comfort Take a look inside, and you'll see . ..., how York° Stellar°unit is y Permanently lubricated '' ' our fan motor needs no specially designed with all-copper annual servicing , fittings to prevent premature corrosion. Copper tube/aluminum A top-of-the-line solid core filter-drier . fin coils set the industry p ,'"" w�,. standard for durable .,.,, offers optimum internal protection. efficient operation it Rippled coil fins are fabricated from `s hardened aluminum, and all coils are v:; fashioned from copper tubing for Tough guard Easy access protects coils ; to electrical optimum reliability and performance. - components — ,041044144•444,444442,14:44; Your York Stellar system uses the York .. Sound Silencer`""System. The system includes specially designed rippled coil fins, a compressor blanket, and corn- pressor mounts, which all contribute to silt'serviceable shrader valves the very low sound level of the unit. Compressor delivers economy,comfort, Notice how the Sound Silencer and longer system life ' High gloss powder ', paint application over System reduces the sound rating , primer-coated steel , (dB) compared to conventional offers protection against the elements air conditioning. New Feature Benefit 90 Tough powder coat finish Extends life of system Solid core filter-drier Extends_F�...._®®......�. .,w lifeof compressor85 Compressor mounts Very low sound levels 80 and blanket(on selected models) .m .. ... �,, .00m 75 Rippled coil fins Significantly reduced operating costs algid coil guard, H Prot fins „ , ,.. - w5' b tt ,', t„Fr '�414 i b 1 9 65 . . . ,. . ,',.-',,';i"0:0 o A 6 r a F 4 Conventional York Stellar ��:iii , a �� ,i�” ';, B �: �, Air Series 5:3` cil;; ^a `' '" " a,gt >: Conditioning H40H018 70BB &' a i.. u .,. t. b`.. , 4,o , ,,, v,# 8' k^td Leading-Edge Technology to Fight High nerY Costs Match Your "Indoor Unit" for Maximum Operating Savings Like all central air conditioners,the Stellar Series is part of a home 1 ' comfort system.That system includes an"indoor unit"to deliver condi- , tioned air throughout your home,which helps to determine the"SEER" rating your system will achieve.The higher the"Seasonal Energy Efficiency Ratio"(SEER)rating number,the more efficient the system. { ...with a standard The Stellar Series is engineered for energy efficiency compatibility furnace up to ...increase III with York indoor units,including York standard furnaces, variable- 12 SEER efficiency with a variable- speed furnaces, and variable-speed air handlers.The Stellar unit can speed furnace up ...with a variable- achieve up to 14 SEER efficiency when matched with a variable-speed to 13 SEER speed air handler up to 14 SEER furnace or air handler. Save $$ on Your Energy Bills! It's easy to calculate your savings month(such as April)from the electric bills for cooling with our Operating Cost Table. months.Add up the differences for each month to determine your Seasonal Operating Cost.On the row for your unit's Cooling SEER number,find the column with the closest approximate Efficiency Approximate Annual Operating Costs Seasonal Operating Cost—for example,$600. (SEER) l� g l� 6.0 $200 $300 $400 $500 $600 $700 $800 $900 3. Now,find the row with the SEER $340 10.0 120 180 240 300 360 420 485 550 SAVINGS 12.0 100 150 200 250 300 350 405 455 number for your new air conditioner 14.0* 85 130 170 215 260 300 345 385 (for example, 12.0). ! .n: *when matched with a variable-speed furnace or air handler. Go to the same column - used above and $24viN0s find the newrirq approximate Annual – �'; ', To Use the Operating Cost Table: y ;>> Operating ` ' ' '' 1. Determine the Seasonal Energy Efficiency Rating(SEER) Cost($300). of your current air conditioner(the SEER number is A. sometimes located on a plate attached to the outdoor ' condenser). For example, if your unit is more than 10 years old,the SEER number is likely about 6.0 SEER. rc � 14.0 SEER 6.0 SEER 10.0 SEER 1$030ryE)R( $260/yr.) 2. Subtract the electricity cost for a no-cooling and low-heating ($0/yr) ($360/yr.) I AtYork®Heating and Air Conditioning, ,, We Provide Comfort Where You and Play When it's time to heat or cool Count on York to deliver a wide your personal "Landmark:'the range of product choices for York name assures you of the ..'` residential and light commercial highest standards of design and `~ atAkapplications. Our offering manufacture.York is the only 's includes heat pumps, split- Fortune 500 company p y focused �� . r � system air conditioners, gas solely on heating, ventilation, furnaces, air-handling units, air conditioning, and refrigeration. ,...„ : and controls—plus chillers That gives us unique insight into and ventilation equipment for designing products that meet your larger projects.We're leading exact requirements.We're finding E. the way in developing efficient solutions to today's most critical and environmentally sound concerns—energy efficiency, s choices for homes and businesses. refrigerant alternatives, and indoor Let us create the environment air quality—to improve the of success for you. indoor and outdoor environment. Your Comfort is Protected Total Peace of Mind Up to 10 Years York stands behind each Depending on the plan you select, and the coverage 7, Stellar Plus unit with one that's available on your new � - fl of the best warranties in the equipment, a ■ • industry.We offer a 10-year YORKCare VORK P limited warranty on the compressor,the heart of your Comfort Plan could Go�,(oCt powers W.Rars.A. r plan system, and a 5-year limited warranty on all other parts. provide total parts- "" five'Novara ,`i° s1+ 0p4 For total peace of mind up to 10 years, ask your York and-labor coverage e : ass a �omv*�y �„sta'ncs 1,745 32 dealer about the optional YORKCare"Comfort Plans. for up to 10 years. laillYORK® USA OW Heating and Air Conditioning Proud Sponsor of the 2002 U.S.Olympic Team Printed in USA 036-11287-001(900) Supersedes:Nothing www.york.com Trouble-Free, Economical High Efficiency Air Cleaning. WHAT YOU CAN'T SEE,CAN HURT YOU. It's a fact: the trapped air we breathe in our homes can be loaded with dust, pollen,spores, and other pol- lutant particles. In many cases, it's worse than the air outside. Especially if you are one of the more than 40 million allergy sufferers in North America. Combine thatft1)011 with the fact that we spend 90% of our time inside and indoor air quality becomes a major concern. Although most pollutant particles are so small that you can't see them, many are annoying or even harmful to you and your family, and potentially damaging to your furnace,air conditioner, and related equipment. The standard throw-away filter or electrostatic filter in 'xf<,. your furnace traps only about 15% of the pollutant 411. s !' particles in your home's air. The rest circulates throughout your home. APRILAIRE®AIR CLEANER:THE PERFECT SOLUTION. Standard throwaway furnace filters and electrostatic Installed in your heating/cooling duct system,central filters permit dirt and dust to collect on sensitive heating air cleaners with sophisticated filtering capabilities have and cooling equipment,decreasing efficiency by as much become the accepted way to improve indoor air quality. as 10-25%.The Aprilaire® High Efficiency Air Cleaner pro- And the Aprilaire High Efficiency Air Cleaner has proven tects blowers,coils,and other operating equipment from to be the perfect, practical solution for whole house use. dust and dirt, increasing efficiency and service life. Absolutely silent operation, minimal maintenance, and 99%efficiency on pollen and spores, has made Aprilaire /**, the clean air choice throughout North America. NI, In addition to providing protection for your heating and cooling equipment,the Aprilaire Air Cleaner provides your family with clean air throughout your home. A pollutant-trapping, equipment-protecting Aprilaire Air »rt **14-4Ks. Cleaner will turn your furnace and air conditioner into }r . `r ,. q *'" " ,. ». a clean air system. 14 " . In fact, your home's furnishings will last longer. -•"�, Carpeting and upholstered furniture will stay cleaner r , and last longer; draperies will need cleaning less often and last longer; walls will stay cleaner,too, and require less frequent painting, cleaning, and papering. And all this means less work for you. The Aprilaire Air Cleaner is an essential part of the Total Indoor Air Comfort System. RAGWEED POLLEN MAGNIFIED 1,500 TIMES ©Research Products Corporation 2000 „,:,- ''''''''' ,, .r, ,...,,,,,,,...,,,„:„..c,,,,,„....,,,, ..,. „,,-- ,,,,,.---,:- - Aprilaire® f H ,,,,,,',, ,,,,,„„',,,,,,,,,..:,„,-,,,,:..Y, Sw'. r �, ”' ''''.''''''''.4''''' '' w ^z nH EFFICIEN LEANSw k'-',..--'-',.-',454.-4; „ I, F w i ., s p"" .- . . ':».F .. . o. i.• } lk i 41000,,,,,.......14," .,., " t , ,.. i. lk.,,,,o,:kk.NOrnalti,*' , ',. M kipiticolsook, , , , ' t'IN:k4'.- . 4''''''''!'4,;',:,,,,.'''', 4 , m 4440, ...sklik.''. ,,: ' ..,„I': `e, • • e "e" ..- m AIR CLEµEp �' --. --'—— ',;., ;� 4 ......mow _ — ---'" r :: ,_,... A PART OF THE APRILAIRE° 1 -:,- — INDOOR AIR COMFORT SYSTEM PARTICLE SIZES IN MICRONS* TOBACCO SMOKE PROVES EFFECTIVENESS OF APRILAIRE. PENCIL POINT Tobacco smoke is loaded with microscopic and HUMAN HAIR 200 MICRONS 100 MICRONS submicroscopic size particles which can visibly stain fabrics,walls,and other surfaces.These unretouched photos of media used in homes graphically illus .°' trate the high efficiency of the Aprilaire Air Cleaner in removing these tiny particles, and are typical of w4 r;, its performance in trapping other pollutants in the p,t same size range. (1 micron=1/25,400 inch) NEW MEDIA 0.01 0.1 1 5 10 50 100 • Before Installation POLLENS& SPORES SMUDGING HOMEA • One Smoker DUST • 8 Months Service *American Society of Heating,Refrigerating and Air Conditioning Engineers(ASHRAE)Guide TECHNICAL FACTS PROVE APRILAIRE'S EFFICIENCY. HOME B The American Society of Heating, Refrigeration • Two Smokers and Air Conditioning Engineers (ASHRAE) sets the • 8 Months Service industry test standards for high efficiency air cleaner performance. Using the Dust Spot Efficiency section of ASHRAE Standard Test Procedure No. 52.1-92, at 1200 cfm,the Aprilaire Air Cleaner's average efficiency APRILAIRE AIR CLEANER BENEFITS on a mixture of all (atmospheric air) particles is 60%, • Reaches 99% Efficiency On Particles and increases to 80% efficiency as it loads. 5 Microns Or Larger. The efficiency of any air cleaner varies with the • Provides Allergy Relief. Ask Your Doctor. size of particles in the circulated airstream.The Aprilaire • Lifetime Limited Warranty. Air Cleaner media, loaded with ASHRAE test dust, • Filtering Media Lasts One To Two Years. reaches 95% efficiency on particles of 1 micron, such • Protects Heating & Cooling Equipment. as dust particles, and 99% efficiency on particles of • Absolutely Silent Operation. 10 microns, such as pollens. The smallest particle • Requires No Service Calls. that can be seen with the naked eye is also about • Uses No Electricity. 10 microns in size. WHAT ARE APRILAIRE'S COST AND MAINTENANCE REQUIREMENTS? The initial cost of the Aprilaire Air Cleaner and its professional installation by your heating and air conditioning contractor is surprisingly low. Since 1414.0044*.. µ 4 there are no electrical or moving parts,there are no components subject to mechanical failure.This means no expensive service calls are ever required due to rilaire mechanical failure.And... it is the only high efficiency H HIGH ER air cleaner to offer a lifetime limited warranty. 1 ` The Aprilaire Air Cleaner uses no electricity.The only °'' operating cost is replacement of the filtering media, usually once a year, or up to two years, depending on f I „ blower operation.This simple, 10-minute replacement procedure can be easily accomplished by the home owner, or by the installing contractor. The only maintenance required with Aprilaire is the easy replacement of the media. ' NEXT STEP: CONTACT YOUR HEATING/COOLING CONTRACTOR MODEL 2275 Aprilaire Air Cleaner Models 2200 and 2400 are designed for Away from home you can convenient installation by your heating and air conditioning contractor continue to enjoy the benefits with any type of forced air heating/cooling system. Standard sheet of clean air with our portable metal installation procedures are followed. Because no electricity is Aprilaire Model 2275. Ask your used, no wiring is necessary—further simplifying installation. These heating and air conditioning Aprilaire Air Cleaners are mounted in the return air duct, horizontally contractor about all of our or vertically, to meet practically every installation requirement. Aprilaire models today. The Aprilaire Air Cleaner Model 2250 is designed for installation where a single central return air duct is used. It is surface-mounted in the location normally occupied by the return air grille of the central heating/cooling system. It may be installed in the wall or ceiling, making it equally adaptable for use with closet or attic installations.The only visible part of the installed unit is the attractive aluminum grille. ® Technical Notes:Whole house air cleaners remove only those airborne contaminants circulated in the airstream by the furnace blower.The Aprilaire Air Cleaner can be used for commercial applications. However,since concentration of conta- LISTED minants may be greater than in a residential application,the maximum recommended airflow per unit is 1000 cfm, for a commercial application. HOW DOES THE APRILAIRE AIR CLEANER WORK? The Aprilaire Air Cleaner removes dust and other irritating Cleaner to effectively trap a wide range of particle particles from your home as the blower fan in your furnace types and sizes.And the media becomes even more draws them to the tightly sealed air cleaner. This clean air is efficient as it collects particles. then circulated through your furnace and back to the rooms The Aprilaire Air Cleaner also provides more than in your home. The highly efficient HEPA-type filtering media 72 square feet of particle trapping surface through its (similar in principle to those used in hospital operating rooms pleated design. That's the usable surface area equiva- and other clean room environments) allows The Aprilaire Air lent to more than 31, 20" x 20" typical furnace filters. This feature allows the Aprilaire Air Cleaner to have a APRILAIRE'S UNIQUE MEDIA DESIGN TRAPS low resistance to airflow and a very long service life, PROBLEM-CAUSING PARTICULATE. typically one year or longer. HOW DOES THE APRILAIRE AIR CLEANER HELP HAY FEVER&ALLERGY SUFFERERS? NEW APRILAIRE MEDIA MAGNIFIED 1,500 TIMES Aprilaire is widely recommended by allergists, ilk This photo shows and these medical specialists understand the effective- iimik. Ilk :I- the unique design of the ness of the high efficiency media in providing relief to Aprilaire Air Cleaner media their patients. that assures maximum For most sufferers, hay fever and similar illnesses efficiency in trapping even are a result of breathing pollen, molds, spores, or pet very small particles. dander. Some of these particles can be as small as five microns in size. (See Particle Size chart.) The Aprilaire Air Cleaner reaches 99% efficiency in removing these ACTUAL 8 MICRON DUST PARTICLE particles. This means practically all of the allergy- MAGNIFIED 1,500 TIMES causing irritants are removed from the circulated The Aprilaire Air Cleaner's airstream. For continuous air cleaning during allergy unique design traps even tiny seasons, your thermostat's fan setting should be particles such as this so they placed in the "on" position. can't enter your living area. To further determine whether the Aprilaire High Efficiency Air Cleaner can be beneficial in cases of hay fever or other allergies, consult your physician PARTIALLYDIRTYAPRILAIRE or allergist. MEDIA MAGNIFIED 1,500 TIMES �' This photo shows how even PARTICLE SIZE EFFICIENCY FOR very minute particles are APRILAIRE AIR CLEANERS N s trapped by the Aprilaire PARTIALLY MEDIA , media rather than recircu- MICRON CLEAN DIRTY NEARING i�ii;_ 1 lated back into your home. SIZE MEDIA MEDIA REPLACEMENT -'M l ' It effectively removes pollen, ,,;, ~`' 1.0 46% 70% 95% spores, dust, and dirt. Note w that clean air can still pass 3.0 85% 92% 99% through the media. 5.0 97% 98% 99% SPECIFICATIONS FOR APRILAIRE AIR CLEANER RESISTANCE @ SHIPPING FILTERING OUTSIDE DISCHARGE INLET AIRFLOW VOLUME WEIGHT MEDIA AREA DIMENSIONS OPENING OPENING (inches w.c.©CFM) (H x W x D) (H x WI (H x WI AIR CLEANER .05"@ 600 28 lbs. 78.6 sq.ft. Housing: 19 3/s"x 21 3/s" 19 7/8"x 21 7/s" Model 2200 .07"@ 800 23 3/4"x 25 3/s"x 91/2" .09"@ 1000 Overall length .12"@ 1200 with door: .15"CO 1400 23 3/4"x 261/2"x 91/3" .18"@ 1600 .21"@1800 .25"@ 2000 AIR CLEANER .06"@ 600 25 lbs. 72.3 sq.ft. Housing: 15 3/4"x 25" 15 3/4"x 26 7/is" Model 2400 .08"@ 800 17 3/4"x 28 5/is"x 91/2" .10"@ 1000 Overall length .14"@ 1200 with door: .17"@ 1400 17 3/4"x 29 5/i6"x 9 1/2" .21"@1600 .25"@ 1800 29"@ 2000 RESISTANCE @ SHIPPING FILTERING OUTSIDE DUCT WALL AIRFLOW VOLUME WEIGHT MEDIA AREA DIMENSIONS OPENING OPENING (inches w.c.CO)CFM) (H x W x CO (H x W) (H x W) AIR CLEANER .05"@ 600 32 lbs. 78.6 sq.ft. 21 1/4"x 26 1/4"x 91/4" 20 V4"x 25'/4" 21 3/s" x 26 3/s" Model 2250 .07"@ 800 .10"@ 1000 .13"@ 1200 .16"@ 1400 .19"@ 1600 .23"@ 1800 .27"@ 2000 Aprilaire® THE BEST IN INDOOR AIR COMFORT The Aprilaire® Indoor Air Comfort System is an integrated group of air quality enhancement products designed to work with your heating and cooling system to make your home more comfortable. For the best in indoor air quality, ask your heating and cooling contractor about these fine Aprilaire products, or visit us at www.aprilaire.com to solve your Indoor Air Comfort needs. Aprilaire® Aprilaire® Aprilaire® Aprilaire® Aprilaire® Automatic Humidifiers High Efficiency Air Cleaners Fresh Air Exchangers Zone Control Systems Electronic Thermostats The Best Cure For Dryness® Nobody Makes Clean Air Easier® Only The Freshest Homes Custom Comfort Energy Efficiency Never The world's first Delivers the cleanest, Have April Airy" Throughout Your Home® Looked So Good"" computer-equipped,completely healthiest air ever available from Your best value for a constant, The most reliable way to Ultra-thin,easy-to-use digital, automatic humidifiers. a whole-house air cleaner. controlled supply of fresh air with achieve temperature control in programmable,and communicating energy-recovery. every area of your home. controls featuring pinpoint accuracy. Aprilaire.com = Indoor Air Comfort iii 5 RESERRCH PRODUCTS coiPORarwn P.O.BOX 1467•MADISON,WI 53701-1467•Phone 608/257-8801•FAX 608/257-4357•Products For Better Indoor Air Quality" Form No.2201 150.10.00 C O N D E NS I N GAS FURNACE bryant THE PLUS 90TM • ® MODEL 350MAV ta s tom , .. , r d l',.-:.''',L:'..,'.'--'';',-';-‘";',':-"-`-'" ',:-:,-.:-;,,-':::,=.,-.'-',":"'-'-f-;"'-';''.i';„:,:..,1'-'-'1-',,i''''-'';''";-":,',.,=.? "-ii:4'.!.',..?:,'''E''-`,f.,Leii',;;I''.,-"-‘',:...;,',., :ri,.'-.',.1,i'l''..",, -,'-''41 ' K ,-:' ---'--;;''...;,...M.4-..!..,4.°i-;;;;;;;4„;!-„,;;';'"i;-"..-.."4,;;";'!'"--;!"'","A 4-"'"'17.-,; '",44)•-;', M /6°tY F � w it.,y du ty# 7. r1 -,A07,•,1',,: '!#' +r #a 't a.,,M # } 'd°P'rt7 # d.. -' #' �': h 3f "' 3 o- ~se w f M" a , N'' "' ,t.,,-,,..°agy- ra t .� s ,5".r''V'ua mow .,. ,. .„,,,,,L.,,,,t,,,,,vi7:e4.0,,i 0 -.Yr .4... Warm Your Winters. EnergyEfficient Comfort To Let Bryant's Plu4 Bryant has been working to keep homeowners comfortable since 1904. Our tradition of Rest Easy With Quiet, Efficient Comfort providing trusted,reliable You Can Count On. solutions for indoor comfort has made us one of the leaders Bryant's Plus 90 keeps your Built For LO in the home comfort industry. home warm and comfortable with Re Il I aStiti We've built our reputation for up to 95..5%AFU.E (Annual Fuel habllIlt3. top-quality products and ser- Utilization Efficiency).That's an The Bryant Plus 90 is built to vices through teamwork. From improvement of almost 30%over lash Each unit is put together by Bryant team members in prod- typical older furnaces. Our prima- hardworking craftsmen who use uct design and manufacturing ry heat exchanger transfers 80% durable, quality-tested compo- to your local Bryant dealer,we of the available heat into your vents. We take pride in the fact work hard to ensure your total home.Although this is where that the Plus 90 offers money-say- home comfort.That's why most furnaces stop,Bryant's ing efficiency, quiet operation and we're proud to offer the Plus 90secondary. heat exchang long-lasting value. patented condensing furnace. er transfers an addtional 11-15%of the available heat into your home for money savings,energy efficiency and comfort. The Plus 90 allows you to relax in quiet comfort without distract /1110 - rring furnace noises.The inducer motor and sealed combustion -eite.eyr". 0 system control the outside air intake to keep sound and draftsto a minimum. As an ENERGY Partner Bryant &Cooling Systems has determined that product meets the ENERGY STAR' guidelines for energy efficiency. WARRANTY Bryant protects your comfort with written product warranties. The �� Plus 90 is backed %} by a lifetime , �., � limited warranty on the heat �� exchangers,a three-year limited11:' ilx � ��" warranty on the control board, A .,r "" a�rl#inducer motor and hot surface a � - �,, ..` ' ignitor. The entire Plus 90 is 1 `, s� Jai protected try a one-year limited „„:„$,..,,,,- ,'") is- t' f warranty.Extended warranties are .4e”,'" " "' also available.Ask your local t 4� , , . - !` Bryant dealer for details. t a ' -'.1. 'I' 0 , g r Heating&Cooling Systems '� y ��" • fir, ' Since 1904 . 90 Work For you • Durable, Energy-Efficient Components. •Designed For IMPROVED NDooR Durability. 0p SEALED 0 SECONDARY Condensing furnaces,like AIR QUALITY COMBUSTION CONDENSING the Plus 90,extract nearly all of is made easier with SYSTEM HEAT EXCHANGER our air cleaner cabinet the remaining heat from the accessory.When Eliminates drafts Extends heat transfer system utilizing a secondary and allows quiet for higher efficiency. installed as a part operation by using It is protected by our heat exchanger.Inside,where of your system,this outdoor air for patented EverlasticT"" condensation occurs,our cabinet allows for combustion. coating for long- patented Everlastic�"polypropy- easy and convenient lastingdurabilit addition of'a Bryant Y lene laminate resists corrosion This component is high-efficiency air filter. backed by ourltfe for long lasting durability Ask your Bryant time limited warranty. dealer if the air cleaner cabinet will ,tet ,,, 4 work with your specific application. ' Q CONTROL 'j CENTER t ® �-. Safely monitors �� - 3> . .� .�� furnace operation « ; Y ��, for peak ,t ,44 ` `! CG performanceili '' • and efficiency. 1 -, f.:;?;', , !'';':'":".„,,,,,,,thi '.)' , ' \_iiirr -- ,___-- ._. ,:e01,:,-.. ,1:,„ !.-„,,,:,,:, ,L 4, N.„,.. ,,.., 1„,1,,,„ ,„„tr-....-.1,, ..,,,..,-4 .4.,...,, . 1.. , 11 ,„, ,,,,, ,,, ., , ,,t,,,,,,.. , „*. __,... .. . ,,,-,.. ,:,,,,„ ..,- ,,, .,..,, :..0, , 1 .,.„14rt.,,,,, i , ,,..: , 1,_:-.,..,.„ ,, _. , f ,...„, ,iii . ,,,,,..,,,,, it„ _ , .. .„.....,,,,_ , , , ,„...:;;„...,. ,.4 ..y f ', fr -''� i ) rico ' : h..., '''' l'il, ' t. 'i: t .. . Bryant offers a complete line of easy-to- 1:::.1'' -k:�} -i ,..„,114:::::e. °. i use thermostats that improve the effi- , . ciency and reliability of your indoor com- ',,t;2___4_,,,,''-'1,-:.'''' fort system. Ask your local Bryant dealer .i how to improve the value of your heating � f and cooling system with one of our ther- It, , '11311;:4',..t",1.9.',$^„. i.4'';1 '„,41." ' 4'4, „,. mostats. 1/4 . 1111 Model 350MAV t shown with Bryant �� ' High Efficiency Media Filter— w N '' The Indianapolis manufacturing plant and sold separately. engineering facility is ISO 9001 certified. An On-Goin Tradiliong Of Value. From the engineers in our ii• „ ,it, design laboratories to your local ' t �� dealer,the Bryant team is £_ �� dedicated to your indoor comfort. ` Ht Hi: We have combined the skilled craftsmanship of our heritagei. ' t i ., aM £.„, w *c, ”. ra with proven designs and reliable r :0, components to deliver top-quality, , energy-efficient home comfort. ,11 , The Plus 90 condensing `� - ”w '-' gas furnace is a perfect example , '-1 "' a' of Bryant's on-going tradition of value. Ii: �� Your local Bryant dealer can l i � ax help you build a total indoor £ at comfort system. Offering a ,. rii. 1 ,i� "; ° r,-,•:,--4.,--.e..,..,,.....„4.,;,4 ..,,,,r3,° � � , complete line of furnaces, air conditioners, humidifiers, :,,,,,,,„1,,r, , ,,,,,,.:,":, ii' 11 ii• , air cleaners,ventilators,zoning t M and controls,your Bryant dealer4. 'w " ! j ; can show you how to get the most e �� , x , ; comfort for your investment. He can also help you maintains . your system so it operates reli4 ..\:::,,.,:;4.,,,,;,,,,,,,.., 1 ! �X ably for money-saving efficiency ,".. tlit:'.:,,,,.:4,,'",-,,,,,,;,,`:",::L.,.:,:i,",,::::N,, ° t, I.f a`j iand quiet, soothing comfort.Asa ,: , „,., ,,,„..„.„,,,, committed member of the Br ant � Bryant ' ( ,,.1 C} t 1 p I' team,your Bryant dealer will help = � t you enjoy worry-free comfort .F,r , �� TM, �� _ . season after season. ��' '}%� I \ �? ` ' ��' l� i,i I - t ' _ ' £4.t a rji I ` • Central Air Conditioner and Gas Furnace System hr.vi: a� .'• WHAT RsM IT TAKES Heating&Cooling Systems A Member of the United Technologies Corporation FamilyIII. Stock Symbol UTX. 8350-001 ©Bryant Heating&Cooling Systems 2000 ENERGUIDE 7310 West Morris Street,Indianapolis,IN 46231 Visit our website at www.bryant.com THIS MODEL �fl IH FUH UO on Efficiency-AFUE Before urchasin this a Hance,please read the important energy12%-955 P 9 PP P 91.2%-95.5% cost and efficiency information available from your dealer. Manufacturer reserves the right to discontinue,or change,at any time, is MID- specifications or designs without notice and without incurring obligations. =r Printed on recycled paper. 78 82% 88% 97% 1 -1 . #1.1 /31)/ n / APPLIANCES INSTALLED IN THE STATE OF CALIFORNIA FOR GAS APPLIA A WARNING If a gas appliance is not installed, operated, or main- tained in gas or from accordance with the manufacturer's instructions, in a to substance you could of gas exposedor other combustion which arehk defects,the State of products cause cancer, birth California to your gas supplier in the State of reproductive harm. Consult California for more information. THIS BOOKLET CONTAINS IMPORTANT INFORMATION IN THIS C USE THE INFORMATIONHE STALLER. I300KLETTO INSTALL T KLET JAFFIX THIS BOO APPLIANCE ANDA AP TO THE APPLIANCE AFTER ADJACENT INSTALLATION. THIS BOOKLET OF KEEP USER: INFORMATION FOR FUTURE REFERENCE.THE INFO INFORMATION IN THIS USETHE SERVICER. TO SERVICE BOOKLET BOOKLET AF APPLIANCE ANDFIX THE BOPLIANCE ADJACENT TO THE AP AFTER SERVICING. T NO. 326155-701 EMBLY BOOKLET LITERATURE ASS DEL 350M L MO K N c N C -x(00 /�� r+ 13 n < v v 3 V ' - a . 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Lit .4-as *., O Q o , °' o = L O ° vcC a maQ = vl ° a d 3 Il for the proposes intended.if you do not want treat it confidentially and to use it only purposes, lease check es in then ed.if You tdbox on the us to disclose information for these urp " p North Dakota,Vermont:The .„ attached form and return it to us. Maine,Maryland, arties, A.oNSB FINANCE PRIVACY NOTICE dor reSi(1Ci1tS Of Alaska,Florida,Illinois, prefer to receive offers that may be e with nonaffiliated third p inforrn�ir d o P permitted mus not be shared hired ur rovi eco by willw. If you box on the attached form step o. except as req checking the appropriate AN IMPORTANT NOTICE CONCERNING' value to you,you may opt in by CONSUMER PRIVACY privacy.We recognize and returning it to us. eriod of time after the end of antes'respect your concern for of the will retain your personal information fore equired, by law or industry protect the privacy and security you to ; We typically The Conwe seco Finance comp' you.Therefore,we writ in some cases we may of time.We maintain the that understande an important informaresportstion-sharing to Brand ensure information dents collect from standard,to retain certain information for a specified period nonpublic personal the co hiring practicesprivacy for all consumers and customers,both current and former. designed to meet strict legal a customer relationship. Touryour information. same standards of we are requirements and the confidentiality of A FINAL WORD your ghts.By product'or service we are ,pracaces and THE Providing OF INFORMATION are COLLECT on the provide; Because your trust and informed.about Cons privacy oFinance matters to us,.your ee are. The typecommitted to keeping youx and services that our privacy of information we collect depends upon information that you information,we are able to prod.odicail review and update proliatng toy others;or and you informationaskinghat isusing for deliver o Pe y third partiesdincludinged Therefore,it may be necessary lease to us on applications and other forms;mformatian about your transactions with us,ourprovide the service. public record databases and practices in t© your rifts or the;contentsof this notice,P affiliates,org izps of nonpu reference tie services,nora byyou have orderany to rovi regardinghebest The reporting agencies personalfy information. If write Co us at:, coNSECo FINANCE CORP. c other recognized providers of nonpublic information such as your credit PO BOX 61 60 address,information social cu ity ut r includetidentifying acti socan,security number aandell east transaction information such ase account contact BAPIDCI2Y,SD5770�5160 c worthiness and loaniehistory; also collect financial information sue., as your use or dependents, income,oy and terms.We mayproduct, is status;information about for an.spouse assetsn deanemployment ic information.If you apply yourwe application. antes'include: mayaor certain limited health The Conseco Finance Come information on collect" health anon nonpublic HOW ec TREAT THE INFORMATIONconfiP Conseco Finance Servicing Corp. WEh steal,procedural and electronic Conseco Finance Corp. Conseco Finance is committed to the security and ysical, y of y Conseco Finance Credit Corp practices include limiting access to this information to personal inforntaaon.In addition to reasonable pauthority and for intended Conseco Finance Loan Company business measures,onrsecurity Conseco Bank,nInc.L those employees and business associates with appropriateGreen Services Bank,Inc. We purposesco apiy- a ses.We disclose healthAlabama Parties only to underwrite or administer your account Green Tree Retail Corp. do not disclose health information for marketing purposes. Conseco Finance Consumer Discount Company o clmaaon to as or third.p law. or odesim,or"as otherwisens' Canted or required by Conseco ane Inc. Agency of Alabama,Inc. WeDi closures shareto nns'eo on om s cos of o r a l aompnnthe Conseco Ag Y Inc. information Conseco we collect i as listeddabove,various, th our afoifico in ies Conseco Agency of Kentucky, mayThe family is made upantes,and�investment and Inc. Conseco family antes,financial services camp of infoimaaon,except Conseco Agency of Nevada, Inc. ecwhuri includeoinsurance ocu have ht to prevent this sharing as your Agencyof New York, foe sh companies. You have a rig to your transactions with us(suchour Conseco Inc. you,if you do not want us to sharees the Conseco Insurance NAgency, for the sharing of information relating solely boxCrum-Reed GeneraleAgency,Inc. attachedyment fortory) or our experience with ease check the appropriateoration D.. 1°sure within the Conseco family, p Conseco Finance Vendor Services Corp attached form and return it toes. � • antes you only need to notify us W mayauves to Other oro�antes with nonaffiliated capbe mailed to: We collect, • as tied above, copies of this notice over time, which share informationjintmwe may h you will receive multiple reference.The attached form may perform marketingdisclose institutions with once perg that P services on our behalf or with other wema financial disclowith Although account of your information sharing p agreements.third In ties,as u'applicable and as Permitted ti have joint marketing . attics, CON SECO FINANCE CORP. informati©n to affiliates arta nonaffiliated third p• PO BOX 6160 or required law, wish to make the information we collect,as n ase of offering products From time to time,Conseco Finance may companiesffiliated for theft purpose receivenyour " RAPID CITY,SD 57709 6160 andel above,athitableyobneo of value to you. Organizations that may and servicescnal may providers, such as mortgage bankers or information ce a rots;and financial service • companies,such as retailers,direct marketers or insurance Wets nonose such information contractors. will disclose suchinformation only with organizations that agree -------' Rapid Cit 57709-616 P.O.Box Y� information with nonaffiliated Maryland,North Dakota,6160Vermoit ,SDase 709- 6 CUSTOMER CHOICE Please mail to:acne,M Finance,No. be of vases share you. co!"\-illi I Residents of Alaska,Florida,Illinois,Maine,Maryroducts and services that may pate coh— you 111 may receive offers for other p rn CUSTOMER parties.If you check this, Date signature parties.If there are joint borrowers on information with nonaffiliated third rtie,you may not receive offers for Signature complete this form which will apply to all borrowers on the acro yourrrowers on account,any Residents of all other states d Canada:Please do not share products and ❑ Residentser any borrower maybe of value styou. f re are joint other products and services that may information within the Conseco family. may not receive offersofor other complete this form which will apply to all borrowers on the account.If you check this,you of all states and Canada:Please do not share my ❑borrower may be of value to you. services that may ' ' I I I Last Name' — 1l_'—JI I� First Name Social Number Home — LJ_ __I---1 Address' LL ■ State* Zip` * All fields marked with an*are required request.ic accurate City* processing of your information sharing IAccount Number Of available) Annual Percentage CARDHOLDER AGREEMENT AND DISCLOSURE STATEMENT g Other Rates Variable Rate for Balances The following Informationiable RateGrace Period for Minimum Finance The following AnnualThollowi gPercentage Repayment of the Method the Transaction Checks,n Fee for Annual Percentage Your may for Balances for Charge Computing Access Rates apply as of Rates apply as of purchases vary, Purchases $•50(on purchases in Balance for Cash Advances,or June 1,2001 June 1,2001 The APR is based on any billing cycle that Purchases ATM Transactions; 6 Month Introductor Finance Charges a finance charge is Cash Advances; the highest Prime Rate accrue from the date due) g Average Daily LateLand Over Rate 15.90% published in the of purchase. You Balance Limit Fees (If Applicable) Money Rates" have 25 days from (including new Access Check,Cash section of The Wall the Statement Closing 9.90%FIXED *Delin tient Street Journal on the purchases) Advance,or ATM then Accounts last business dayof Date for that Cycle, Transaction- to pay the New $3.00 or 3%of 16.40% the month plus a Balance in full before Margin. The transaction amount, If no Introductory Introductory Rate: following Margin a Finance Charge is whichever is greater. Rate 20.40% currently applies: imposed attributable Y Pp to that New Balance, Late Fee-$20 For Purchases of Regular Purchases: $0$3,500.00: If no IntroductoryPost-Introductory ($15 in IA) 15.90% Rate-Purchases oRate: 9.40% Returned Check Fee For Purchases of $043,500.00: $20 $3,500.01 or over: 19.90% If no Introductory 13,9000 Rate- $043,500.00: Over Limit Fee-$20 Purchases of $3,500.01 8.9% ($15 in IA) Special Payment 3,500.01 or over: $350 6.9%or over: Plans: 17,90% 16.40%, Special Payment 17,4000 or Special Payment Plans: 9.40% Plans: 20.40%, 9.40%, 10.40%,or 21.40%,or 13,40% 2.40% Energy Star: Energy Star: 16.00% Energy Star: 5.0% 12.00% Cash Advances: Cash Advances 19.90% 14.90% fluent Acca Introductory Rate: 13.40% If no Introductory Rate- For Purchases of $0-$3,500.00: 12.9% $3,500.01 or over: 10.9% Special Payment Plans: 13.40%, 14.40%,or 6.40% Energy Star: 9.0% Cash Advances: 18.90% The APR is adjusted on the first day of the billing cycle following the rate change. *An Account is considered Delinquent after a minimum amen Period,and will nsual�you for eligibility p y t is not made for two consecutive billing Cycles, including during any Introductory Rate g ty for Regular Purchase, Cash Advance and Special Payment Plan pricingfor a minimum of six months. 4' >"; "5'NhI ! cAa oti>Z L'3 .E 7 5'❑ "A:y al) w C C^C >'cs,E 'Occoja. 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THIRD: Contact: gRYANT HEATING&COOLING SYSTEMS Consumer Relations Department — �� P.O.Box 4952 Syracuse,New York 13221 4952 Phone: 1-800-428-4326 Unit Se rial No. Installed by Model No. dad- Address of Installation ``\ Date of Installation 1 1 11111,1 1 1 1,�� __ Name of Owner 1 1 1 111 ( 1 1 1 ( �1,�1��11�1�1111y1�'1'1'1' t 1ft1. tif,t,li!.1!1'1�11�11�1.111111111111111 �'� fir 111 qt q�q1�p X11�1i 11!'If�,1111�1p11!11�1�1�1�111111'111111 � 11111111111 Gas Furnace acity Condensing V Indoor Deluxe Fixed-Capacity ndbecomevoid 350MA Limited CONDITIONS nal installation location a hereinafter WARRANTY to products in their original COOLING SYSTEMS ( with instructions applyonly BRYANT HEATINGofner that this product will be tree from t These warranties WARRANTY—BRYANT original pupon reinstallation. ONE-YEAR LIMBED warrants to the of one year from the date of installation use,care,and mainten VANT'Sssebviceonioamatldonn accordance referred intas"BRYANT") for a periodtion,a new original remanufactured 2 Installation, purchaser's expense for credit. begins on that date).At BRYANT'S sole op contained in the owner's manual and B IMPLIED detects material and workmanship replace any defective Part. nosing INCLUDING (whether or not actual use to Detective parts must be returned to distributor at WARRANTIES (INCLUDING PURPOSE)ARE provided without chargeOTHER COSTS incurred for diagnosing, or 3. IMPLIED A PARTICULAR for credit. APPLICABLE part willbe °f either defective parts WARRANTIES—ALL FITNESS FORWHICH THE servicinginfromthis handling or service agreement LIMITATIONS OF WARR NT IEONIT TO THE PERIODDWFOR NOT ALLOWUO IMPLIED THIS WARRANTY DOES NOT INCLUDE LABOR OR separate warrantyWARRANTIES OF IN DURA SOME STATES DO Y ITV APPLY TO t parts Suchchtcosts say ng' a way .ary. LIMITED repairing, be covered byHEREBY IS GIVEN. SO THE ABOVE MA parts. RLIMITED mayWARRANTY THE ARE HI CLOTHE AND IT ETHER replacement p Tugh CENTER AND COMPONENT LIMI IEDDWEIRANTY DISTRIBUTOR, DEALER, OR provided by the installer,which is separate and distinct this factory h third years after ON HOW LONG ANWARRANTIES MADE INL THEY ANYRANTY ON MICROPROCESSOR ICROPhe mi SSORo^CONTROL THE EXPRESSED ENLARGED,RAN IE CHANGEDDURING YEAR WARRANTY TOR—Derial rocessor control normal usd hotDA ,PERFORMED OR EXTENDED 2- B under normal use and BE ALTERED, SHALL BE WHETHER NEW YANT further warrants the mrcroP will be provided under the PERSON WHATSOEVER. TERMS OF THIS WARRANTY PARTS, MOT SURFACE IGNITOR AND INDUCER MREPLACEMENTTHE REMAINING TIME the date of original installation,of red defects in material or workmanship ALL WORK UNDER THE ALL PERIOD ONLY ignitor and inducer motor ag art at BRYANT'S sole op NORMALU WORKING HOURS. surface fig WARRANTY. AS THEIR REPLACEMENT maintenance.A new or remanufactured p ONLY REMANUFACTURED, OF THE APPLICABLE COMPONENT same conditions as stated in the ONE-YEAR W RESPONSIBLE FOR: instructions or owners manual A.LIF DED WARRANTY RR HEAT EXCHANGER THE PERIOD OF THE AP WILL NOT BE his oror application WARRANTYreplacementNSIBand lubrication. misapplication, and/oruin ion and servicing er opeor ow A.LIFETIME LIMITED W provided, t Normal mclean goutlined in the 1uncletot f�Y 5ervici gRYANT warrants to the original purchaser,duri family includinga conseq Il aonly toa orfilter lea ing unauthorized alteration nor improper dwells Beginning on the whereate theoi orfg free from defectswin material and workmanship,iPimproper assraicion open circuito , breakers or other damages only to the original installation of the furnace in a singleby others,abuse, p condition,blown fuses, P herlitetime,thattheheatexchanger shall apply will be one dwelling unit)used without interruption by the 2.Damage however,20-Y thisAwarrantytoor interruptionnof ,blown service. corrosivereaenvironmentsord or other 3.Failure to to start dueu c voltagelightning,aeaccidents, dwelling(i.e.,., furnace services only due to the inadequacywinds,fires, aser Wpurherethaswnerofthe weangnot hfrsivtheiruse. r e„where 4.Damage as a result of floods, or damages resulting conditions beyond the control of BRYANT. Hawaii and Canada. supplied or designated by BRYANT, Alaska, the 20-YEAR LIMITED WARRANTY periodof5.Pond not reason whatsoever and in non-residential erial anworkmanship and hip otherapplications, electricity or fuel costsnfrom any isnot the original purchaser and in multi-family d`+/el mg inducts installed outside the continental U.S.A., unit) 6.BRYANT p Where the owner of dwellingsupplemental electric heat. COMMERCIAL DAMAGE OF er against defects in material and workmate rP � Electricity or fuel costs or OR Iofurnacerder to services more than one dwelling provide a new or unusual increasesuse of original installation. tion,p including l or BRYANT warrants the heat exchanger BRYANT will,at its sole op pricelling Some states do earsfromthedateofnot allow the of incidents twentyyears without 8.ANY SPECIAL a additional INoATSOE use of AL PROPt ERTY PP obligationlnAorBabove, BRYANT furnace ANY NATURE In order f the fill retail warrantyprice of a new consequential NRl damages,so the above taon may er without charge,or allow a credit in chase amount of the theUrvalentheatex hanger. from state to state. 39004DP186 heat exchanger er toward the purchase rights which vary No.5335-002 • of an equivalent heat exchanger have other Catalog ofanewrragivesi thep and you may also product. charge ii pricespecific legal rights, Tied with the This warrantycyou sP Supersedes any other warranty certificates supplied Effective on products manufactured offer June 1,1993. Supe -5- Installation, Start.Up , 350A4AV IT Operating Instructions seri: E &Fbryant DELUXEtyMULTIPpISED-CAPARCT-SENT rC�NDENSING GAS DIRECT-VENT Cancels: II 350M-40-10 II 350M-40-12 a 10-00 AIRFLOW alkfitil <7 NPFLOW HORIZONTAL LEFT- -41111111111111111°' NOTE; Read the A93040 AIRFLOW HORIZONTAL installation, entire DOWNFLOVV RIGHT instruction This symbol manual before starting starting the a chance AIRFLOW be since the last issue. SAFETY CONSIDERATIOOF NS SAFETY INTRODUCTION ABLE S..CONTENT$ AIRFLOW Codes and Standards.••• 1 Fig. 1---Multi poise"' 2 poise OrientationsA93041 ............... DISCHARGE �•••."' APPLICATIONS ....................... NS...................... GE(ESD.P• ••.......4 Genera] EFFICIENCY PRECAUTIONS... UPflow A 4 RATIN Applications DES/GN CERTIFIED Downflow ns ..... 4 Horizontal Applications•... 4a Left(S❑ ................ .. .....4 Horizontal Right(Supply-Air Discharge) �............ • LOCATION gel Applications ION. (Supply-Air Discharge) PPlications.. ��• re Cor o General ge)A 7 Ga ref. al.•, Applications.•• Furnace 9 CFRrImo o� COD Location Relative... .. ............ ...Hazard ..................•INS ous locatio tOCooli �� 23 TALLATION nSm Cooling Equipment..... `C ................................................. ........... Leveling Legs gs Desired) ............................ 12 <s0` Eos` Installation .................. 3 Installation in "'•12 REGISTERED QUAD$ .......... Horizontal DOµnflow 12 Air Ducts• zontal A Applications QUALITY SYSTEM Filter Arrangement rr.. pPlications.................................. , ns'•• •. 13 ........................ Bittern rrC °gement.... .................... 14 Cas Piping Panel............................................................. .. ••................ .14 Electrical ing...................... � ....15 Connections SAFETY ............. ..... ......................................................... """••• Installing allin a Venting •""16 g nd servicing ............................. . Condensate ............. 17 gas and el icing heating q CONSIDERATIONS ate Drai electrical is g e uipment can Se of Operation .................................................................. 17 nel should install, mponents. Onlybe hazardous fie Sequence START-UPPROCEDURES P ration................. 19 Personnel crepair, or service trained and qualified u us due to PROCEDURES... 28 inga 31 formed perform General................... replacing basic Prime by trained air filters. All maintenance equipment. me Condd se her eofunctions such Untrained Purge G Condensate Trap With 33 equipment,observer�ice personnel. operations mustab clean as Lines.. Water..... 33 attached to Adjustments precautions in literature, 33 e ontags,omg Checkn[s... may apply. °r shipped withon per Safetyunit and and on labels Checklist Controls..• 34 Followother safety klist... .......................................•. all safe[ codes. precautions that " codes including Y co N: safety the In the Unit St ""' 38 S4 1999jAN National follow . ................ nal Fuel aces, SI 2223, 39 Air He 1-1999 as Code and(NFall safety —1. ANSI/NSA 90B. In Conditioning Slystemlation Stan PPA N,a8A refer s (NFpA 90B) to the current edition of the - 26,h". 26'As" 26'/2' 4 22 s" ,ahs' 19"� ys/a.. AIRFLOW e/,s" �UTET 1- TYP +� A '%is" �- + BUSTION- she" D 2-IN.CONN 15/�s. AIR 26 DRAIN hs• T 26/<" OLI— GONDTRAPALOCATION M"IN'�pNN 24'x" ((DpWNFLOWT GAS 22 As'' /,6" TRAP LNSATE DRAIN HORIZ FI AAT RIGHT) it. '� -W ER OONN OGATI c ,h-IN_DNTAL ti� 0 2-IN.GOMI tHDORIZONTA&EFTI \ _h.IN.DIA TAT ENTRY 39' ' AIR GON ,— + tal -\�THERMOS — POwER CONN ❑ T CONN 2-IN.VEN4- � 3TYP 30,h.. GAS CONN--- o 3TYP. — — 22 hs"• I•I VENT CONN + ;-' 30'A6' i 2-IN.VEN i nhs I,-LaAs" T INTRY /4-IN. 27,h,IN,DERY POWI Q 0 CONDENSATE ZTYP.. DRAINTRAP 0 � .--.—.-----.----.—..---:6 - 11 LOCATION —' 111 hs" _ — I (ALTRNATE 2" UPFLOW) :/......-------22/4TMPI „hs” i17 she" SATE ��1 I CON CONDENSATE 24%`s" SIDE INLET I• g VF INLET�I DRA (UPFLOW� BOTTOM INLET 14'h' II �-�•"h s" VP i i 11 E DIMPLE LOCATORS 'I _ T — ,+/s'' rrf` FOR HO HIANGING DRAWENOOATION (UPFLOwI If flex duct is used, • SIDE INLET based on metal duct. �"' s at furnace, wvalent diameters. z6'is T P ening inimum return-air op mendations for eq NOTES 1' M flex duct return-air opening at furnace.. in rectangle. see return air op or 14'h x '9'l.r.e rectangle; Product Data 2. Minimum CFM-.16-in. mo 14'12 x In.rectangle. table in round or x 23'/ see to Delivery a.For 8000CFM-20-in.round or 14 la DFM, Air adequate pg9111 b.For 120 CFM-22-in,cuts above le side The use both ensure inlets, q G For uec fic use of single side o lthe bottom 8 only CFM. d.For airflowfor e of 1 side and the bottom, ents above literature combination requirements retua air Openings for airflow req DIMENSIONS (IN.) D .000011111111110 p40-08 p40-12 060.08 ° 2‘1511° 060-12 W""6112181151115 -t1W° 060-16 080-12 080-16 080-20 100-16 100-20 aces are sin Gas-Fired Furnaces 120-20 1 DraWtny Condensing for and p 2—Dimensional The 350MAV Mult�p°1Seclosets, 140-20 Fly,2�D and C.G•A•)• certifiedbasements, p,.G•A alcoves, attics, is factory Canada' C.S.A. ( for installation in The furnace nd C.G AJ 2 My5 National Standard of Wear gases and aces, and rA C.S.A. (natural • with and NSCNGp1C)• rooms, c stalls as. ace for los CGArt-up l Codes service available utility with natural g` to garages. The furnace C.S.A. CANS Propane Installation fire extinguisher shipped for use required units are Gas and Have a calls. h 120 size (mobile) Natural gloves.Na and service as conversion kit i v p 0 through lasses and work ent procedures listed g 350MA manufactured safety glasses�• 'adjustment alert symbol Q• propane gas.The roved for use in The 140 size Startup and' 1 This is the safetyand C G A') app kit is used• during instructions °rconversion (mobile) homes information•on the unit and in (A.G.A Safety injury. factory accessory manufacturedbuilt on Recognize• this symbol personal ] and es when for use in in a residence otare u for P WARNING' homes NOT approved The design When you t°the p suitable for installation manuals,be see t result in unit i5 completed at final site. DANCER' alert symbol.signal words; safetyThese furnaces are ' for installation these used with the which will G ASC at A•certified Understand These words are hazards site or a manufactured residence hazards deaf . Signifies furnace line's NOTA sting, CAUTION. most seriousis used of this °r outdoors• carp identifies the or death- 'WARNING ARVIN CAUTION DANGER personal vehicles directly on injury or death. minor p in recreation LL NOT, be installed n wood flooring.In severe personal personal injury would result in blight MUST be could result in P which OTE is used to highlight These furnaces SHALL or oible material other Moor base which unsafe practices reliability, or any other coin accessory to identify property damage.ed installation, tile, factory °r product and Propenhanced downfl°w installations, injury which will result in suggestions or operation UC- ON INTROD F Furnaces are available in 350MAV> Series E and capacities. The model h 13,,000 B tub input cap` _2— Sizes 40,000through used when installed on combustible materials and wood flooring. Special base is not required when this furnace is installed on manufacturer's Coil Assembly Part No.CDS or Ce when Coil Box Part No. s KCAKC is used. Installation, Installer Packetertngunstr These furnaces are shipped ►nstal er is Startup, and Operating Instructions proper furnace installation. it e the followingare shippedService and Maintenance Instructions materials to assistemainin blower compartment. User's Information Manual partmeni. in the Warrant These furnaces Warranty Certificate are shipped with the drain and Loose Parts Bag includes connected for UPFLOW pressure tubes Pressure tube extension Quantity required when in DOWNFLOW, Minor modifications are Collector Box or condensate trap extension tube t HORIZONTAL used in NFLOW,HORIZONTAL RIGHT,or (supply-air discharge Inducer housing drain tube 1 tions as shown in Fig. 1. See details in A b direction) 1/2-in CPVC street elbow f aPplica- This furnace Applications section. Drain tube coupling 2 must be installed with a direct-vent(combustion air and flue) system and Drain tube coupling 1 direct-vents stem,alla facto Vent and trap combustion-air r plug factory accessory termination kit. In apipeett 2 Y air for combustion is taken directly from the support 2 outside atmosphere and all flue Condensate trap hole filler plug products are discharged to the Vent and combustion-air intake hole filler plug 3 outside atmosphere.See furnace and factory accessory termination kit instructions for Combustion-air pipe perforated disk assembly proper installation. Vent Pipe Extension ONLY supplied with some furnaces. Furnace is shipped from factoryin TUBE ROUTING Condensate Trap;Factory Installed °pf°W C0nit9uration.Pressure tube and drain tube routing in Blower Shelf Tube location when u MUST match the (Slower access panel removed) used in UPFLOW a diagrams below. • eunNERENCL application CIXLECTOggpx.�E -- PRESSURE REFERENCEE Condensate Trap on LEFT (P/NK)TUBE 1181O ,iCATUBE ASSEMBLY • $Itle OptI0n2NQOSlWE C17LLE �% ■ PLUG EE NCLOSURE INDUCER ROUSING �� j, o ,/i rqp TUBEpSSEA6L�vco o PLUG (BEHIND rX.LEc ra eMDl,pox Drigl l Orr--)" •I•� COLLE�oR eux D{wN LEcro eox TUeE IiiNlBLDEBNHIIEgrPoPED IPI ■�JT'J/�ICOLLECTOgaN.�E , t c0'JDENSRfE TROP I OOLLECTpq BD%TUBE(C>ilEEN) I�,—,�'-l; �I 'lam_...r.—/ WLLECrOR eO%DRAIN `, O ( C DRNN 7(,gE FACTQ9%3UPPrU�TALLID +r'o'�i FA It % IALL� (te l LUBE I `/._,�� IE SfRIPFD) t, COURING(LEFr....:,PN IX ■ ,i�PoFA,,c,,,NCpp 07,, AiE TRAP—0%1 ► ��LC�% o Q FlEL0.INSTA DRAMTU ORKSUPPUm II I F TIA�D •BE I I' Rr'LG)DR4IN TUBE Contlensate Trap on I LEFT Side Tube location when used in DOWNFLOW application CAP E Condensate Trap on DRAIN T�llT I RIGHT Side PLUGGED END PLUG OO 0 cgiezmx `, , COLLECTOR BOX DRAIN OAP I &CETO Brox STOPEDn � C IIFLLG (BLUE&K}RESTPoPED) OO 1�LICOLLE�O )SUN TUBE _ 4IE coLLEcroR BOX1 r,� •I I COUEcroRE%7ENSION TUBE Iiir %.�1=--1� 1 (pl (Kw-wee ii •I. .^/, I INDUCERAHOUSING DRAIN :�� ■� OONCENSATETRgp •l ��raii I COU.E •� COILEGTOR TUBE IJER ENCLOSURE PRESS ,�I •� �E BDX f c7.-.--......,. �' REFERENCE TUBE URE /I O I ��,oNLLFCTCR BOX IXTENSION TUBE ueE AS ti$V LECTOR BOX DRNN TUBE COUPLING=E�,il UR RE E INDUCER HOUSINGDRA/N TUBE()SOLO') iTUBE _ - TUBEASSE DRAIN TUBES ROUTED IN 4 O 1i�•— roENsaTE TRAP COLLECTOR BOX Tube location when used on R�NroFG�vA w HORIZONTAL-LEFT a i GAS VALVE EXTENSIONDRAIN TUBE application Tube location when used on HORIZONTAL-RIGHT application /— AMETD7 � DRAIN TUBE (GLUE) COLLECTOR BDXE (CToR XTL8EPinp_^\ cl IGAP I �� e� . Tuco ( BO% PLUG 1F:‘,..----_,_.,, =;PWG AUXu 'T B OX REL OCATED HERE BURNER ENCLOSURE NDUC PRE ,I '-i-s0111111 UBEASSELYE�l I h 1oO .1 1........ O =• I Bax � ' I INDUCERN{KK151NG CAP I �IX1EtSON TBE I- /� III IAI�� • BE BU R NE o. R ENCLOSURE• � I � =I FENCE Y—/— Vu°R BOX 'N ` .'N�NDENSRIETRAPDRAW TE(BLUE) _ _M � EXTENSIONTueEDRAIN TUBE OOL CTOFBO%TUBE PW_COU.ECTOg�X XTENSION DRAIN TUBE CCUSPyipPNDE 2.Pressure , �EENBWECOLLECTOR IBE CONDENSATE TRAP omHECaAnNGI (BLUEWHITESTRRED) INDUCER HOL51NG DRAIN TUBE(VOLE)NOTE: t.AR tubing Lst be connected securely and routedand traps.from pressure&Mit collector connection as s .$.HORIZONTAL-LEFT installationsrequire the oatl:actrtox ae tube to be re between the inducer housing and the dower shelf to 324999-201 REV.CprLInt a trap.Refer b the InstallationInstructionstodetails. Fig. 3—Clearances to Combustibles A00308 —3___. For copies of the NFGC and NFPA 90B contact the National at on l Fire Protection Association Inc., Battery CAUTION:special Application aofttention this enrtocd be in 02269;or the American Gas Association,1515 Wilson Boulevard, MA attention given to vent sizing and VA 22209. doors with temperature rise,unit leveling, Arlington, material,gas input rate,air misapplication of refer to the current edition andr unit cn sizing.eImproper prema- Before installing the furnace in Canada, Im ro er installation or cause Canada of the NSCNGPIC. Contact Sales,C Ontario,SA International, furnace can require excessive servicing178 Rexdale Boulevard, turf component failure. M9W 1R3. gas supplier Installation must comply with regulations of serving alter heating,plumbing or other codes in effect in the WARNING: Improper installation, adjustment, and local building, ation, service, maintenance, or use can cause carbon area in which installation is made. the NFGC in the United localStacodes,s and monoxide poisoning, explosion,tire, electrical shock, or installation must conform cause personal injury or qualified installer, service the NSCNGPIC in Canada other conditions which may property damage. Consult a y ' p lier,or your distributor or branch These instructions cover minimum requirements for a safe instals y - lation agency, local gas sup qualified installer or informationodes. or assistance. The q ' lation and conform toexisting tinstruct ons exceeddCert an loctalc codes for authorized and listed kits or In some instances, not have kept pace with follow must use only factory- radices. We require these fire, and ordinances,especially those that may accessories when modifying this product. Failure to changing residential construction practices.follow this warning could result in electrical shock, personal injury,or death. instructions as a minimum for a safe installation. For accessory installation detail, refer to applicable installation literature. CODES AND STANDARDS refer to the Before installing the furnace in the United States, current edition of the NFGC and the NFPA 90B. CONDENSATE FURNACE FURNACE FURNACE BLOWER SHELF DOOR TRAP \000R SIDE CONDENSATE FURNS DE IF TRAP(INSIDE) I 1- /4 4 ! 4�/8 4 I 53,426/a 3 -i.. �F, iI t FIELD FIELD 261/4 11/2 DRAIN DRAIN L CONN ALTERNATE DRAIN CONN FRONT VIEW END VIEW SIDE VIEW FRONT VIEW TUBE LOCATION HORIZONTAL CONDENSATE TRAP DRAIN TUBE LOCATION DOWNFLOW AND ALTERNATE UPFLOW APPLICATIONS EXTERNAL UPFLOW APPLICATIONS HORIZONTAL SLOT HORIZONTAL A(OPTIONA1/4 ODL) COLLECTOR BOX TO TRAP RELIEF PORT 11/2 'h OD INDUCER HOUSING —� ITV DRAIN CONNECTION 3/4� 5/8 COLLECTOR BOX DRAIN CONNECTION �t/e+� SCREW HOLE FOR 1'14 UPFLOW OR DOWN- FLOW APPLICATIONS 7/8 1-'41' (OPTIONAL) AIE 21/4 1/2-IN.PVC OR CPVC GUIDES (WHEN USED) FRONT VIEW SIDE VIEW A93026 Fig,4—Condensate Trap --4— ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 1. Collector Box Drain, Inducer Housing Drain, Relief Port, CAUTION: Electrostatic discharge can affect electronic and Pressure Switch Tubes. These tubes should be factory attached to condensate trap components.Take precautions during furnace installation and servicing to protect the furnace electronic control. and pressure switch ready for use in UPFLOW applications. 0 These tubes can be identified by their connection location Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the and also by a color label each tube. These tubes are identified as follows: collector box drain tube (blue label), procedure.These precautions will help to avoid exposing the control to electrostatic discharge by putting the inducer housing drain tube (violet label or molded), relief furnace, the control, and the person at the same electro- port tube (green label), and pressure switch tube (pink label). static potential. 2. Condensate Trap Drain Tube The condensate trap drain connection must be extended for 1. Disconnect all power to the furnace. DO NOT TOUCH field attachment by doing the following: a. Determine location of field drain connection.(See Fig.2 THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY'S or 5.) ELECTROSTATIC CHARGE TO GROUND. NOTE: If internal filter or side Filter/Media Cabinet is used,drain tube should be located to opposite side of casing of return duct 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in attachment to assist in filter removal. a person's hand during grounding will be satisfactorily b. Remove and discard casing drain hole plug button from discharged. desired side. 3. After touching the chassis you may proceed to service the c. Install drain tube coupling grommet(factory-supplied in control or connecting wires as long as you do nothing that loose parts bag) in selected casing hole. recharges your body with static electricity(for example;DO d. Slide drain tube coupling(factory-supplied in loose parts NOT move or shuffle your feet, DO NOT touch un- bag) through grommet ensuring long end of coupling grounded objects, etc.). faces blower. 4. If you touch ungrounded objects (and recharge your body e. Cement 2 factory-supplied 1/2-in.street CPVC elbows to with static electricity), firmly touch furnace again before the rigid drain tube connection on the condensate trap. • touching control or wires. (See Fig. 5.) These elbows must be cemented together 5. Use this procedure for installed and uninstalled (un- and cemented to condensate trap drain connection. grounded)furnaces. NOTE: Failure to use CPVC elbows may allow drain to kink and 6. Before removing a new control from its container, dis- prevent draining. charge your body's electrostatic charge to ground to protect f. Connect larger diameter drain tube and clamp (factory- the control from damage.If the control is to be installed in supplied in loose parts bag)to condensate trap and clamp a furnace, follow items 1 through 5 before bringing the securely. control or yourself into contact with the furnace. Put all g. Route tube to coupling and cut to appropriate length. used AND new controls into containers before touching h. Attach tube to coupling and clamp securely. ungrounded objects. 7. An ESD service kit (available from commercial sources) tation)ndensate Trap Location (Alternate Upflow Orien- may also be used to prevent ESD damage. An alternate location for the condensate trap is the left-hand side APPLICATIONS of casing. (See Fig. 2 and 6.) I. GENERAL NOTE: If the alternate left-hand side of casing location is used, the factory-connected drain and relief port tubes must be discon- nected and modified for attachment.See Condensate Trap Tubing Some assembly and modifications are required for furnaces installed in any of the 4 applications shown in Fig. 1.All drain and (Alternate Upflow Orientation) section for tubing attachment. pressure tubes are connected as shown in Fig. 5. See appropriate To relocate condensate trap to the left-hand side, perform the application instructions for these procedures. following: 1. Remove 3 tubes connected to condensate trap. II. UPFLOW APPLICATIONS An upflow furnace application is where furnace blower is located 2. Remove trap from blower shelf by gently pushing tabs below combustion and controls section of furnace,and conditioned inward and rotating trap. air is discharged upwards. ---> 3. Install casing hole filler cap(factory-supplied in loose parts bag) into blower shelf hole where trap was removed. A. Condensate Trap Location (Factory-Shipped Orien- tation) 4. Install condensate trap into left-hand side casing hole by inserting tube connection stubs through casing hole and The condensate trap is factory installed in the blower shelf and rotatinguntil tabs snap factory connected for UPFLOW applications. A factory-supplied pinto locking position. --j 5. Fill unused condensate trap casing holes with plastic filler tube is used to extend the condensate trap drain connection to the desired furnace side for field drain attachment. See Condensate caps (factory-supplied in loose parts bag). Trap Tubing(Factory-Shipped Orientation) section for drain tube D. Condensate Trap Tubing (Alternate Upflow Orienta- extension details. tion) B. Condensate Tra p g Tubin (Facto -Shi NOTE: See Fig. 6 or tube routing label on main furnace door to tion) rY Aped Oriente- confirm location of these tubes. 1• Collector Box Drain Tube NOTE: See Fig.5 or tube routing label on main furnace door to Connect collector box drain tube(blue label)to condensate confirm location of these tubes. trap. —5— 4 se PLUG CAP 1 O COLLECTOR BOX I \ DRAIN TUBE(BLUE -1- - &WHITE STRIPED) _ COLLECTOR BOX I I— TUBE(PINK) li J I. COLLECTOR BOX PLUG TUBE(GREEN) { O. ii CAP III III . / COLLECTOR BOX I I 0 INDUCER HOUSING J'ky %- DRAIN TUBE(BLUE -1- (MOLDED)DRAIN — ----- " ,. r-_k&WHITE STRIPED) _ /TUBE(BEHIND ,• "Ij1►_ COLLECTOR BOX COLLECTOR BOX ' ITUBE(PINK) j DRAIN TUBE) , —,, COLLECTOR BOX I DI 71 1 0 DRAIN TUBE(BLUE) r-- CONDENSATE COLLECTOR BOX O• TRAP TUBE(GREEN) I II COLLECTOR BOX III III FIELD-INSTALLED DRAIN TUBE(BLUE) �� FACTORY-SUPPLIED _ ___ DRAIN TUBE COUPLING(LEFT • ,_ DRAIN OPTION) I 1T —��` v CONDENSATE—► c 0 0 TRAP FIELD-INSTALLED C FACTORY-SUPPLIED DRAIN TUBE FIELD-INSTALLED FIELD-INSTALLED INDUCER FACTORY-SUPPLIED FACTORY-SUPPLIED HOUSING 1/2-IN.CPVC STREET DRAIN TUBE DRAIN TUBE ELBOWS(2)FOR COUPLING(RIGHT (VIOLET) LEFT DRAIN OPTION DRAIN OPTION) A94163 Fig. 5—Factory-Shipped Upflow Tube A94164 Configuration (Shown with Blower Access Panel Removed) Fig.6—Alternate Upflow Configuration and Trap Location NOTE: On 17-1/2 in. wide furnaces ONLY, cut tube between F. Pressure Switch Tubing corrugated sections to prevent kinks from occurring. The LOWER collector box pressure tube (pink label) is factory 2. Inducer Housing Drain Tube connected to the pressure switch and should not require any modification. a. Remove and discard LOWER(molded)inducer housing drain tube which was previously connected to conden- NOTE: See Fig.5 or 6 or tube routing label on main furnace door sate trap. to check for proper connections. b. Use inducer housing drain extension tube (violet label G. Upper Collector Box and Inducer Housing(Unused) and factory-supplied in loose parts bag) to connect Drain Connections LOWER inducer housing drain connection to the con- UPPER COLLECTOR BOX DRAIN CONNECTION densate trap. Attached to the UPPER collector box drain connection is a c. Determine appropriate length,cut, and connect tube. factory-installed corrugated,plugged tube(blue and white striped d. Clamp tube to prevent any condensate leakage. label). This tube is plugged to prevent condensate leakage in this 3. Relief Port Tube application. Ensure this tube is plugged. a. Connect relief port tube(green label)to condensate trap. NOTE: See Fig.5 or 6 or tube routing label on main furnace door to check for proper connections. b. Extend this tube (if required) by splicing to small diameter tube(factory-supplied in loose parts bag). UPPER INDUCER HOUSING DRAIN CONNECTION c. Determine appropriate length,cut,and connect tube. Attached to the UPPER(unused)inducer housing drain connection is a cap and clamp.This cap is used to prevent condensate leakage E. Condensate Trap Field Drain Attachment in this application.Ensure this connection is capped. Refer to Condensate Drain section for recommendations and NOTE: See Fig.5 or 6 or tube routing label on main furnace door procedures. to check for proper connections. —6— COLLECTOR BOE , PLUG NB I DRAIN TUBE( I �� CAP CAP COLLECTOR BOX PLUG I I d I DRAIN TUBE( I 0 ��_ P COLLECTOR BOX FDI 1I TUBE(PINK) COLLECTOR BOX O — - �� , TUBE(GREEN) I1 - COLLECTOR BOX ' � " TUBE(GREEN) COLLECTOR BOX f ' .'' �� TUBE � I COLLECTOR BOX EXTENSION -7-7,,-;-,--- -, .,, : , ��I EXTENSION TUBE TOR BOX ''� III'��•�/ �' COLLECTOR ' COLLECTOR BOX TUBE( DRAIN TUBE4,,.. RITE STRIPED) &W COLLECTOR BOX COLLECTOR BOX tliga DRAIN TUBE(BLUE ° , 1-1 I EXTENSION TUBE &WHITE STRIPED) —. I * I■ ® INDUCER HOUSIEG � DRAIN TUBE COLLECTOR BOX �� . t o (VIOLET) EXTENSION TUBE—� 11 1 ��"�� —� CONDENSATE ® TRAP illi;:I 111 I\\ Ilia O itiCOLLECTOR BOX EXTENSION CONDENSATETRAP ,I I O DRAIN TUBE DRAIN TUBE gg4166 COUPLING INDUCER HOUSING g_pownflow Tube Configuration (Right-Hand DRAIN TUBE(VIOLET) illirFig. Trap Installation) A94165 collector Left-Hand and plug into UPPER 7—Downflow Tube Configuration ( was connected to b. Install removed clamp tie label) which Fig. Trap Installation) box drain tube Trap Freeze protection condensate u ap• drain connection tto H. Condensate section for recomtnenda- c. Connect LOWER collector box Refer to Condensate Drain Protection condensate trap. Left of Casing tions and Procedures. Located on (1.) Condensate Trap collector box drain tube IaII. pOWNFLOW APPLICATIONS Connect LOWER Side condensate ate application is where furnace blower is locatedlabel) and conditioned (a.) whiteWstriped A downflow furnace app (blue andcut. trap.lTubenddoes not need to be above combustiondownwards.` ls section of furnace, condensate leakage• air is discharged ( ) Clamp tube to prevent any Trap must beeeion installed b Right Side of Casing blower Condensate removed from the factory Located on A. application location (2.) Condensate Trap coupling(factory-supplied factory s in The condensate trapdrain tube desired (a.) Install drain tube collector box shelf locationfano relocated in selectedloose parts bag) intowhich was pre- from the blower shelf to as shown in Fig. (blue and white striped label) To relocate condensate e3 ollowing: viously plugged. tube (factory location,perform condensate trap. l. Remove 3 tubes connected to pushing tabs (b.) Connect larger diameter drain to drain tube from blower shelf by gentlysupplied in loose parts drain tube 2, Remove trap ling, extending collector box and rotating trap. hole.(See Fig.2, coup inward from casing holefiller cap for connection to condensate trap.drain tube 3. Remove casing (c) Route extended collector box 7,or 8)• collector box drain to condensate 4. Install casing hole filleracap into blower shelf hole where redly from inserting trap as shown in Fig. S. length and cut. trap was removed. hole hY until Determine appropriate into desiredsi gchole and rotating (d.) Determ di- 5. Install condensate trap casing position. (e.) Connect to condensate trapcondensate leakage. tube connection to locking throughprevent any tabs snap (f.) Clamp tube to Condensate Trap Tubing main furnace door B. label on 2. Inducer Housing Drain Tube from LOWER NOTE See Fig.7 or R or tube routing installed cap and clamp to check for proper connections. drain connection. below. a. Remove factory inducer housing Relocate tubes as described LOWER collector 1. Collector Box Drain Tube from a. Remove factory-installed plug ed label). box drain tube (blue and white strip _7_ b• Remove and discard UPPER (molded) sate trap. previously inducer housing P• Y connected to conden- c. Install cap and clamp CAUTION: connection on UPPER inducerLocal codes may Tequire a wherehousingmoentire furnace and condensate trap d. Use i molded drain tube drain drain pan under inducer housingwas re furnace is used in an attic when drain tube moved, ceiling, application a condensing supplied in loose (violet label and factory- NOTE: or over a finished supplied housing parts bag)to connect LO nducer drain connection to the LOWER inducer e. Connect inducer condensate trap, NOTE: In housing drain connectionCanada, installations trap, to current In NGPIC shall be condensate and/orin accordance (I•) Condensate Trap A. Condensate local codes. with Located ensate Trap Location (a.) Determine on Left Side of Casing The condensate trap ranine appropriate len blower shelf locatiomust be removed from (b.) Connect tube length and cut, as shownand relocated in selected the factory-installedcondensate (c.) Clamp trap, r shelf to location tube to To relocate condensate prevent any condensate le location, (2.) Condensate perfo trap from the blower Trap Located leakage. perform the following: shelf to (a.) Route inducer on Right Side of l• Remove 3 desired housing drain tube Casing 2. Re trapubes connected to condensate trap. directly from inducer (violet label) move trap as shownhousing to condensate inward and from blower shelf by in Fig, g rotating gently pushing (b.) Dere 3. Install casingtrapb tabs Imine appropriate length and hole filler ca (c.) Connect tube to cut. bag)into blower cap(factory-supplied in loose condensate 4. Install shelf hole where trap was re parts 3. Relief p Clamp tube to prevent any trap into moved. Pon condensate leakage• inserting tube connection left-hand inserting through casingnhole by Refer to Pressure Switch Tubingrotating until tabs s stubs t git casing C. 5• Fill unusednap into lockingb hole and CondensateTube section for connection condensatel bagposition. Refer Trap Field Drain Procedure, caps (facto trap casing holes to Condensate Attachment g (factory-supplied in loosewith plastic filler procedures. Drain section for Condensate Trapparts bag)• recommendations and NOTE: See Tubing D. PressureFig. 9 or tube Switch Tubing check for proper connections. routing label One collector on main box pressure tube1• Collector Box furnace door to the pressure switch for use (pink applications when furnacelabel)is factory connected to a. Install Drain Tube This tube MUST is installed in UPFLOW tube condensate trap reliefbe disconnected LOWcoupling (facto tube port tube, and used parts bag) into collector box(factory-supplied (green label) which The other collector boxfor the which drainin loose trap was f was previously connected to tube (blue label) port co factory connected pressure b. switch relief D connection MUST be connected the condensate Connect largecondensate supplied diameter drain tube and trap. NOTE: See F• NFLOW or HORIZONTALRIGHT the pressure PPlied in loose clam Fig. 7 or 8 or tube routingextendingpplieparts bag) to drain tuba (factory_ to check for proper aPPlications connections, label on collector box drain tube. coupling, 1. Disconnect main furnace door c. Route extended collector boxcut appropriate tube(blue label) to to pressure switch, Pressure tube be len condensate trap and 2. Extend collector box (pink label)attached d. Clamp tube to prevent any condensate leakage, previously connected pressuretubetube(green label) 2. Inducer condensate trapwhich Housing Drain Tube tion by uresas a. loose splicing to small diameter tube relief port plied in Remove and discard LOWER Parts bag). (facto _ drain tube (molded) 3. Connect (factory-supplied in which was )inducer housing collector box pressure tube sate trap. Previously connected sure switch connection b. Useto conden- 4• Extend labeled (green label) to inducer collector box COLLECTOR BOX. Pres- housing drain previously pressure tubeand factor extension tube Y connected to (pink label) which was factory-supplied in loose (violet label prevuspressure switch by LOWER inducer housingparts bag) to remaining small diameter s densate trap. drain connection to connect parts bag) tube (facto splicing to p• 5. Route (factory-supplied S in loose the con- this extended c Determine to appropriateprevent len relief port connection tube (pig label) to d. Clamp length, cut, and connect condensate trap tube to tube. 6. Determine appropriate 3. Relief any condensate leakage. 7. ClampPprO °ate length, cut, andPort Tube tube to relief connect tube, a. Extend E. Condensate port connection. collector box tube ensate Trap Freeze Protectionpreviousl (green label) Refer y connected to the which to Condensateto small dig tube condensate trap by splicingwas tions Drain Protection meter and procs section bag). (factory-supplied in s HORIZONTALtoConfor recommenda- b• loose IV. Route PLICATIONS LES(SUPPLY-AIR extended collector box p LY-AIR DISCHgR conute on the co pressure tube to r A horizontal f GE)AP- PLICATIONS c. Dote condensate trap• elief port located to furnace application isranine appropriate len the right of combustion andwhere furnace blowerd. Clamp length, cut, and conditioned left controls sectionurna is tube to prevent • and connect tube. air is discharged to the left. of fu C. Condensate any condensate mace, ensate Trap Field leakage. Refer to Condensate Drain Attachments procedures. Drain section for recommendations and —8— D. Pressure Switch Tubing CAUTION: The condensate trap MUST be installed The LOWER collector box pressure tube (pink label) is factory below furnace. See Fig. 4 for dimensions. The drain connected to the pressure switch for use when furnace is installed connection to condensate trap must also be properly in UPFLOW applications. This tube MUST be disconnected, sloped to an open drain. extended,rerouted,and then reconnected to the pressure switch in HORIZONTAL LEFT applications. NOTE: See Fig. 9 or tube routing label on main furnace door to NOTE: Combustion-air and vent pipes are restricted to a mini- check for proper connections. mum length of 5 ft. (See Table 6.) Modify tube as described below. NOTE: A 12-in. minimum offset pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation is to 1. Disconnect collector box pressure tube(pink label)attached reduce excessive condensate droplets from exiting the vent pipe. to pressure switch. (See Fig. 10 or 28.) 2. Use smaller diameter tube (factory-supplied in loose parts bag) to extend tube disconnected in item 1. V. HORIZONTAL RIGHT (SUPPLY-AIR DISCHARGE) APPLICATIONS 3. Route extended tube: a. Behind inducer housing. A horizontal right furnace application is where furnace blower is located to the left of combustion and controls section of furnace, b. Between blower shelf and inducer housing. and conditioned air is discharged to the right. c. Behind inducer motor bracket. CAUTION: Local codes may require a drain pan under d. Between inducer motor and pressure switch. entire furnace and condensate trap when a condensing 4. Determine appropriate length, cut, and reconnect tube to furnace is used in attic application or over a finished pressure switch connection labeled COLLECTOR BOX. ceiling. E. Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda- NOTE: In Canada, installations shall be in accordance with tions and procedures. current NSCNGPIC Installation Codes and/or local codes. F. Construct a Working Platform NOTE: The auxiliary junction box(J-Box)MUST be relocated to Construct working platform where all required furnace clearances opposite side of furnace casing. (See Fig. 11) See Electrical are met. (See Fig. 3 and 10.) Connection section for J-Box relocation. PLUG CAP AUXILIARY"J"BOX COLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED) •1 O " O %., O ® „ CONDENSATE ► COLLECTOR BOX TRAP TUBE(GREEN) INDUCER HOUSING COLLECTOR DRAIN TUBE(VIOLET) BOX EXTENSION COLLECTOR BOX DRAIN TUBE DRAIN TUBE(BLUE) COLLECTOR BOX EXTENSION TUBE DRAIN TUBE COUPLING COLLECTOR BOX TUBE(PINK) RELOCATE TUBE BETWEEN BLOWER F AND INDUCER HOUSING FOR 040, 60,AND L080 HEATING INPUT FURNACES A00215 Fig. 9—Horizontal Left Tube Configuration —9— A. Condensate Trap Location d. Clamp tube to prevent any condensate leakage. The condensate trap must be removed from the factory-installed blower shelf location and relocated in selected application location 2. Inducer Housing Drain Tube as shown in Fig. 2 or 11. a. Remove factory-installed cap and clamp from LOWER To relocate condensate trap from the blower shelf to desired inducer housing drain connection. location, perform the following: b. Remove and discard UPPER (molded) inducer housing drain tube which was previously connected to conden- 1. Remove 3 tubes connected to condensate trap. 2. Remove trap from blower shelf bygentlysate trap. pushing tabs c. Install cap and clamp on UPPER inducer housing drain inward and rotating trap. connection where molded drain tube was removed. -4 3. Install casing hole filler cap(factory-supplied in loose parts d. Use inducer housing drain extension tube (violet label bag) into blower shelf hole where trap was removed. 4. Install condensate trap into left-hand side casinghole b and factory-supplied in loose parts bag) to connect y LOWER inducer housing drain connection to conden- inserting tube connection stubs through casing hole and rotating until tabs snap into locking position. sate trap. 5. Fill unused condensate trap casing holes withplastic filler e. Determine appropriate length, cut, and connect tube to (factory-suppliedcondensate trap. caps in loose parts bag). f. Clamp tube to prevent any condensate leakage. B. Condensate Trap Tubing 3. Relief Port Tube NOTE: See Fig. 11 or tube routing label on main furnace door to Refer to Pressure Switch Tubing section for connection check for proper connections. procedure. 1. Collector Box Drain Tube a. Remove factory-installed plug from LOWER collector C Condensate Trap Field Drain Attachment Refer to Condensate Drain section for recommendations and box drain tube (blue and white striped label). b. Install removed clamp and plug into UPPER collector procedures. box drain tube (blue label) which was previously con- D. Pressure Switch Tubing nected to condensate trap. One collector box pressure tube(pink label)is factory connected to c. Connect LOWER collector box drain tube (blue and the pressure switch for use when furnace is installed in UPFLOW white striped label) to condensate trap. Tube does not applications. This tube MUST be disconnected and used for the need to be cut. condensate trap relief port tube. The other collector box pressure COMBUSTION-AIR INTAKE VENT 101/ 11 1 1 1 \1 1, � Pm- - r A 12-IN.MIN HORIZONTAL PIPE SECTIIS RECOMMENDED WITH .440001100,' SHORTON(5 TO 8 FT)VENT SYSTEMS TO REDUCE EXCESSIVE CONDENSATE DROPLETS FROM al 30"MIN EXITING THE VENT PIPE.liveill 53�4�� AREA illiIllIll -7ii40- ..C." 0111111100., i r*t I MANUAL SHUTOFF Ii GAS VALVE 11111%11ACCESS OPENING FOR TRAP SEDIMENT ,-1-'-'.....-- TRAP —CONDENSATE TRAP NOTE:LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE FURNACE AND CONDENSATE TRAP WHEN A CONDENSING FURNACE IS INSTALLED ABOVE FINISHED CEILINGS. A93031 Fig. 10—Attic Location and Working Platform —10— • tube(green label)which was factory connected to the condensate CAUTION: The condensate trap MUST be installed trap relief port connection MUST be connected to the pressure below furnace. See Fig. 4 for dimensions. The drain switch in DOWNFLOW or HORIZONTAL RIGHT applications. ' connection to condensate trap must also be properly NOTE: See Fig. 11 or tube routing label on main furnace door to sloped to an open drain. check for proper connections. Relocate tubes as described below. NOTE: Combustion-air and vent pipes are restricted to a mini 1. Disconnect collector box pressure tube(pink label)attached mum length of 5 ft. (See Table 6.) to pressure switch. NOTE: A 12-in. minimum offset pipe section is recommended 2. Extend collector box pressure tube(green label)which was with short (5 to 8 ft) vent systems. This recommendation is to previously connected to condensate trap relief port connec- reduce excessive condensate droplets from exiting the vent pipe. tion by splicing to small diameter tube(factory-supplied in (See Fig. 10 or 28.) loose parts bag). LOCATION 3. Route extended collector box pressure tube behind inducer I. GENERAL motor bracket then between inducer motor and pressure When a furnace is installed so that supply ducts carry air to areas switch. outside the space containing the furnace, return air must also be 4. Connect collector box pressure tube (green label) to pres- handled by ducts sealed to furnace casing. The ducts terminate sure switch connection labeled COLLECTOR BOX. outside the space containing the furnace to ensure there will not be a negative pressure condition within equipment room or space. 5. Use remaining smaller diameter tube (factory-supplied in Furnace may be located in a confined space without special loose parts bag)to extend collector box pressure tube(pink provisions for dilution or ventilation air. This furnace must be label) which was previously connected to pressure switch. installed so electrical components are protected from water. 6. Route this extended tube (pink label) to condensate trap Locate furnace as close to center of air distribution system as relief port connection. possible. NOTE: For proper furnace operation,install furnace so that it is 7. Determine appropriate length, cut,and connect tube. level or pitched forward within 1/2 in.to ensure proper condensate 8. Clamp tube to relief port connection. drainage from secondary heat exchangers. NOTE: These furnaces are designed for a minimum continuous E. Condensate Trap Freeze Protection return-air temperature of 60°F or intermittent operation down to Refer to Condensate Drain Protection section for recommenda- 55°F such as when used with a night setback thermostat.Return-air tions and procedures. temperature must not exceed a maximum of 85°F. Failure to follow these return-air temperature limits may affect reliability of F. Construct a Working Platform heat exchangers, motors, and controls. Construct working platform where all required furnace clearances Locate furnace so combustion-air pipe maximum lengths are not are met. (See Fig. 3 and 10.) exceeded. Refer to Table 6. CAP COLLECTOR BOX DRAIN TUBE(BLUE) COLLECTOR BOX TUBE(GREEN) COLLECTOR BOX EXTENSION TUBE PLUG COLLECTOR BOX TUBE(PINK) AUXILARY"J"BOX RELOCATED HERE 4 c in mii -[11L — a • '-‘4 4)All, ®NIk f ill.lik N., O %\ :DE1 11 J , 0 _ -* ";'I I'I'1'1 '.' t- CONDENSATE i TRAP II COLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED) INDUCER HOUSING DRAIN TUBE(VIOLET) COLLECTOR BOX EXTENSION TUBE A00214 Fig. 11-Horizontal Right Tube Configuration —11— I", i___,f-ri FCAUTION: If these furnaces-are used during construc- FLEVEL(0") tion when adhesives, sealers, and/or new carpets are TO FRONT LEVEL 0" FRONT being installed,make sure all combustion and circulating h"MAX TO( ) air requirements are followed. If operation of furnace is 1/2"MAX required during construction, use clean outside air for UPFLOW OR DOWNFLOW combustion and ventilation. Compounds of chlorine and HORIZONTAL ® fluorine, when burned with combustion air, form acids which will cause corrosion of heat exchangers. Some of A93025 these compounds are found in paneling, dry wall adhe- sives, paints, thinners, masonry cleaning materials, and many other solvents commonly used in construction process. Excessive exposure to contaminated combustion air will °F result in safety and performance related problems. - I MAX 85°F -------------- FRONT I RETURN AIR i MIN 55°F ) BIENT 2°F MINIMUM INSTALLED OR FREEZE ROTECTION REQUIRED A93042 A9305$ / FRONT CAUTN: If these furnaces are installed ian uncon- O '' 8 ditioned IOspace where the ambient temperatures n may be 11911 - I 32°F or lower,freeze protection measures must be taken. BACK Provide ample space for servicing and cleaning. Always comply . with minimum fire protection clearances shown on units clearance and combustibles label. (See Fig. 3.) Locate furnace where p d available electric power and gas supplies meet specifications on FRONT furnace rating plate. A93043 WARNING: Do not install furnace on its back. Safety ® control operation will be adversely affected. Never con- nect return-air ducts to back of furnace.Failure to follow this warning could result in fire,personal injury,or death. —12— 5/16" r 1 3/4'111 .� Ili�. lp II 5,16., 18-IN.MINIMUM TO BURNERS ' A93044 \'� 1 ,4 1 3/4. WARNING: When furnace is installed in a residential4 garage, it must be installed so that burners and ignition A89014 sources are located a minimum of 18 in.above floor.The furnace must be located or protected to avoid physical Fig. 12—Leveling Legs II. INSTALLATION IN UPFLOW ANU DOWNFLOW AP- ® damage by vehicles.When furnace is installed in a public PLICATIONS garage, airplane hangar, or other building having a hazardous atmosphere, unit must be installed in accor- NOTE: For downflow applications, this furnace is approved for dance with requirements of National Fire Protection use on combustible flooring when special base (available from Association, Inc. manufacturer)Part No.KGASB0201 ALL is used.Special base in not required when this furnace is installed on manufacturer's Coil Assembly Part No.CD5 or CK5,or Coil Box Part No.KCAKC is II. FURNACE LOCATION RELATIVE TO COOLING used. 1. Determine application being installed from Table 1. 2. Construct hole in floor per dimensions specified in Table 1 EQUIPMENT and Fig. 13. 3. Construct plenum to dimensions specified in Table 1 and The cooling coil must be installed parallel with or on downstream Fig. 13. side of furnace to avoid condensation in heat exchanger. When 4. If downflow subbase(KGASB)is used,install as shown in installed parallel with a furnace, dampers or other means used to control flow of air must prevent chilled air from entering furnace. Fig. 14. If dampers are manually operated, they must be equipped with a If Coil Assembly Part No. CD5 or CK5 or Coil Box Part means to prevent operation of either unit unless damper is in No. KCAKC is used, install as shown in Fig. 15. full-heat or full-cool position. NOTE: Remove furnace perforated,discharge duct flanges when they interfere with mating flanges on coil on downflow subbase. III. HAZARDOUS LOCATIONS To remove furnace perforated, discharge duct flange, use wide This section alerts you to hazardous locations for installation of duct pliers or duct flange tool to bend flange back and forth until this furnace. it breaks off.Be careful of sharp edges. (See Fig. 16.) INSTALLATION WARNING: Do not bend duct flanges inward as shown I. LEVELING LEGS(IF DESIRED) in Fig. 16.This will affect airflow across heat exchangers ® and may cause limit cycling or premature heat exchanger When furnace is used in upflow position with side inlet(s),leveling failure.Remove duct flange completely or bend it inward legs may be desired. (See Fig. 12.) Install field-supplied, a minimum of 210° as shown in Fig. 16. corrosion-resistant 5/16-in. machine bolts and nuts. NOTE: The maximum length of bolt should not exceed 1-1/2 in. 1. Position furnace on its back. Locate and drill a 5/16–in. NOTE: For 140 size unit when installed in downflow orientation, diameter hole in each bottom corner of furnace. (See Fig. cut the white jumper wire off between terminals PL1-6 and PLI-9. 12.) Holes in bottom closure panel may be used as guide Refer to Fig. 24 for location of jumper. Cut jumper close to locations. connector and remove wire to avoid a short circuit. 2. For each hole, install nut on bolt and then install bolt and III. INSTALLATION IN HORIZONTAL APPLICATIONS nut in hole. (Install flat washer if desired.) These furnaces can be installed horizontally in either horizontal 3. Install another nut on other side of furnace base.(Install flat left or right discharge position.In a crawlspace,furnace can either washer if desired.) be hung from floor joist or installed on suitable blocks or pad. Furnace can be suspended from each corner by hanger bolts and 4. Adjust outside nut to provide desired height, and tighten angle iron supports.(See Fig. 17.)Cut hanger bolts(4 each 3/8-in. inside nut to secure arrangement. all-thread rod) to desired length. Use 1 X 3/8-in. flat washers, NOTE: Bottom closure must be used when leveling legs are used. 3/8-in.lock washers,and 3/8-in.nuts on hanger rods as shown in See Bottom Closure Panel section. Fig. 17. Dimples are provided for hole locations. (See Fig. 2.) —13— • TABLE 1—OPENING DIMENSIONS(IN.) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH A B C D Upflow Applications 16 24-1/8 16-5/8 24-3/4 Downflow Applications on Non-Combustible Flooring 15-7/8 19 16-1/2 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase 15-1/8 19 16-3/4 20-3/8 17-1/2 Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box Downflow Applications on Combustible Flooring NOT Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or 15-1/2 19 16-1/2 20 KCAKC Coil Box Upflow Applications 19-1/2 24-1/8 20-1/8 24-3/4 Downflow Applications on Non-Combustible Flooring 19-3/8 19 20 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase 21 Furnace with or without CD5 or CK5 Coil Assembly or 18-5/8 19 20-1/4 20-3/8 KCAKC Coil Box Downflow Applications on Combustible Flooring NOT Using KGASB Subbase 19 19 20 20 Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box Upflow Applications 23 24-1/8 23-5/8 24-3/4 Downflow Applications on Non-Combustible Flooring 22-7/8 19 23-1/2 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase 22-1/8 19 23-3/4 20-3/8 24-1/2 Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box Downflow Applications on Combustible Flooring NOT Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or 22-1/2 19 23-1/2 20 KCAKC Coil Box A FURNACE (OR COIL CASING WHEN USED) \ PLENUM \\` \, • � � OPENING �\� COMBUSTIBLE ® � Iry-A,. FLOORING y�y ��, \\\� O/ FLOOR , \�\ `\ ""` –71 \\ \ \ V��v OPENING ��\ DOWNFLOW � ► C `v\ SUBBASE \\y�y ill SHEET METAL A\� � -► �v -��y�////////.% I ` III PLENUM FLOOR , A Ay , - ��,, v,�,�. A A\ \, VAS i'. .-e:,,:,':'.•„ \VOPENING A96283 Fig. 13—Floor and Plenum Opening Dimensions CAUTION: The entire length of furnace MUST be A96285 supported when furnace is used in a horizontal position to Fig. 14—Furnace, Plenum, and Subbase Installed on a ® ensure proper draining. When suspended, bottom brace Combustible Floor supports sides and center blower shelf. When unit is IV. AIR DUCTS supported from the ground,blocks or pad should support sides and center blower shelf area. A. General Requirements The duct system should be designed and sized according to accepted national standards such as those published by: Air • —14— Flexible connections should be used between ductwork and FURNACE furnace to prevent transmission of vibration. Ductwork passing through unconditioned space should be insulated to enhance CD5 OR CK5 COIL ASSEMBLY system performance. When air conditioning is used, a vapor OR KCAKC barrier is recommended. COIL BOX Maintain a 1-in. clearance from combustible materials to supply air ductwork for a distance of 36 in.horizontally from the furnace. COMBUSTIBLE See NFPA 90B or local code for further requirements FLOORING B. Ductwork Acoustical Treatment Metal duct systems that do not have a 90 degree elbow and 10 ft of main duct to the first branch take-off may require internal acoustical lining.As an alternative,fibrous ductwork may be used 1 �_SHEET METAL---..- fl„‘. if constructed and installed in accordance with the latest edition of A PLENUM SMACNA construction 18 standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with NFPA FLOOR - A.~-OPENING -N 90B as tested by UL Standard 181 for Class 1 Rigid air ducts. C. Supply Air Connections Connect supply-air duct to 3/4-in. flange on furnace supply-air outlet. The supply-air duct attachment must ONLY be connected to furnace supply-/outlet-air duct flanges or air conditioning coil casing (when used). DO NOT cut main furnace casing to attach supply side air duct,humidifier,or other accessories.All accesso- ries MUST be connected external to furnace main casing. DOWNFLOW FURNACES A96284 Connect supply-air duct to supply-air opening on furnace. The Fig. 15—Furnace, Plenum, and Coil Assembly or Coil supply-air duct attachment must ONLY be connected to furnace Box Installed on a Combustible Floor supply/outlet or air conditioning coil casing (when used), when installed on non-combustible material.When installed on combus- tible material, supply-air duct attachment must ONLY be con- PERFORATED nected to an accessory subbase or factory approved air condition- ing coil casing.DO NOT cut main furnace casing to attach supply NO side air duct, humidifier, or other accessories. All accessories MUST be connected external to furnace main casing. HORIZONTAL FURNACES Connect supply-air duct to supply air opening on furnace. The supply-air duct attachment must ONLY be connected to furnace supply/outlet or air conditioning coil casing(when used).DO NOT YES cut main furnace casing to attach supply side air duct,humidifier, or other accessories.All accessories MUST be connected external to furnace main casing. �I ri D. Return Air Connections �J MN UPFLOW FURNACES 9 YES The return-air duct must be connected to bottom, sides (left or right), or a combination of bottom and side(s) of main furnace casing as shown in Fig. 1.Bypass humidifier may be attached into unused side return air portion of the furnace casing. DO NOT A93029 connect any portion of return-air duct to back of furnace casing. Fig. 16—Duct Flanges DOWNFLOW AND HORIZONTAL FURNACES The return-air duct must be connected to return-air opening provided as shown in Fig. 1.DO NOT cut into casing sides or back Conditioning Contractors Association (ACOA), Sheet Metal and to attach any portion of return-air duct.Bypass humidifier connec- Air Conditioning Contractors National Association(SMACNA)or tions should be made at ductwork or coil casing sides exterior to American Society of Heating,Refrigerating and Air Conditioning furnace. Engineers(ASHRAE).Or consult factory The Air Systems Design V. FILTER ARRANGEMENT Guidelines reference tables available from your local distributor. The duct system should be sized to handle the required system WARNING: Never operate unit without a filter or with design CFM at the design static pressure. ® filter access door removed.Failure to follow this warning can cause fire,personal injury,or death When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace,the return air must also be handled by a duct(s) sealed to the furnace casing and -The air filter arrangement will vary due to application, furnace terminating outside the space containing the furnace. orientation, and filter type. The filter may be installed in an Secure ductwork with proper fasteners for type of ductwork used. external Filter/Media cabinet (if provided) or the furnace blower Seal supply- and return-duct connections to furnace with code compartment.Factory supplied washable filters are shipped in the approved tape or duct sealer. blower compartment. —15— �� _�� t \ 1 I I 3/8-IN.ROD i II II II ANGLE 11 .1 IRON OR 5 3/4' EQUIVALENTi ° ohhALTERNATE SUPPORT a_, 7111111011%4 o LOCATION 4-IN.MIN -74:o (g) ° ' 8-IN.MAX /1 (B) ° o ° 1: DRAT ° oo' II (A) (A) ROD LOCATION (B) USING DIMPLE LOCATORS 13/16-IN.MAX (SEE DIMENSIONAL 3/8-IN.HEX NUT (A) (B) ALTERNATE SUPPORT DWG FOR &WASHER(4) LOCATION FROM BACK LOCATIONS) READ PER ROD (A)PREFERRED ROD LOCATION NOTES: 1.A 1 In.clearance minimum between top of furnace and combustible material. (B)ALTERNATE ROD LOCATION 2.The entire length of furnace must be supported when furnace is used in horizontal position to ensure proper drainage. A93304 Fig. 17—Crawispace Horizontal Application -*If a factory-supplied external Filter/Media cabinet is provided, instructions for its application, assembly, and installation are CAUTION: Use care when cutting support rods in filters packaged with the cabinet. The Filter/Media cabinet can be used to protect against flying pieces and sharp rod ends.Wear with the factory-supplied washable filter or a factory-specified ® safety glasses, gloves, and appropriate protective cloth- high-efficiency disposable filter(see cabinet instructions). ing.Failure to follow this caution could result in personal -->If installing the filter in the furnace blower compartment, deter- injury. mine location for filter and relocate filter retaining wire if necessary. See Table 2 to determine correct filter size for desired filter location. Table 2 indicates filter size,location,and quantity CAUTION: For airflow requirements above 1800 CFM, shipped with this furnace. See Fig. 2 for location and size of see Air Delivery table in Product Data literature for bottom and side return-air openings. ® specific use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for TABLE 2—FILTER INFORMATION airflow requirements above 1800 CFM. AIR FILTER LOCATED IN BLOWER COMPARTMENT FURNACE FILTER SIZE(IN.)* CASING FILTER NOTE: Side return-air openings can ONLY be used in UPFLOW WIDTH(IN.) Side Return Bottom Return TYPE configurations. Install filter(s) as shown in Fig. 18. Bottom 17-1/2 (1) 16 X 25 X 1 t (1) 16 X 25 X 1 t Cleanable return-air opening may be used with all 4 orientations.Filter may 21 (1) 16 X 25 X 1 (1)20 X 25 X 1 t Cleanable need to be cut to fit some furnace widths.Install filter as shown in 24-1/2 (1 or 2) 16 X 25 X 1 (1)24 X 25 X 1t Cleanable Fig. 19. 'Filters may be field modified by cutting filter material and support rods(3)in NOTE: Remove and discard bottom closure panel when bottom filters.Alternate sizes and additional filters may be ordered from your dealer. t Factory-provided with furnace. inlet is used. —16— WASHABLE VI. BOTTOM CLOSURE PANEL FILTER These furnaces are shipped with bottom enclosure panel installed in bottom return-air opening. This panel MUST be in place when side return air is used. .)1 1 ,., FILTER ??. :� RETAINER To remove bottom closure panel,perform following: `+r:�= . 1. Tilt or raise furnace and remove 2 screws holding front filler panel. (See Fig. 20.) 2. Rotate front filler panel downward to release holding tabs. `• 3. Remove bottom closure panel. 4. Reinstall front filler panel and screws. VII. GAS PIPING Gas piping must be installed in accordance with national and local codes. Refer to current edition of NFGC. Canadian installations A93045 must be made in accordance with NSCNGPIC and all authorities having jurisdiction. Gas supply line should be a separate line Fig. 18—Filter Installed for Side Inlet running directly from meter to furnace,if possible.Refer to Table 3 for recommended gas pipe sizing.Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps,hangers,etc.Use a minimum of 1 hanger every 6 ft.Joint 1732-IN.WIDE compound (pipe dope) should be applied sparingly and only to INSTALL FIELD-SUPPLIED CASINGS ONLY: male threads of joints.Pipe dope must be resistant to propane gas. FILTER FILLER STRIP UNDER FILTER. " 24v" z \ 1 i , . LV ,V___ , i ii,, ,,, , , , , BOTTOM .o0"..1V CLOSURE o- PANEL FRONT FILLER PANEL A93047 *I Fig. 20—Removing Bottom Closure Panel WASHABLE FILTER ® CAUTION: Connect gas pipe to furnace using a backup wrench to avoid damaging gas controls. t. /N WARNING: Gas valve shutoff switch MUST be facing `7 s' j`s� % ® forward or tilted upward. Failure to follow this warning / could result in property damage or death. 00 FILTER RETAINER WARNING: Never purge a gas line into a combustion • chamber. Never use matches, candles, flame, or other A00213 ® sources of ignition for purpose of checking leakage.Use Fig. 19—Bottom Filter Arrangement a soap-and-water solution to check for leakage.A failure to follow this warning could result in fire, explosion, personal injury,or death. —17— from furnace and capped before pressure test. If test pressure is WARNING: Use proper length of pipe to avoid stress ® on gas control manifold. Failure to follow this warning equal to or less than 0.5 psig(14-in. wc), turn off electric shutoff switch located on gas valve before test. It is recommended that could result in a gas leak resulting in fire, explosion, personal injury, or death. ground joint union be loosened before pressure testing. After all connections have been made,purge lines and check for leakage. VIII. ELECTRICAL CONNECTIONS TABLE 3—MAXIMUM CAPACITY OF PIPE* See Fig. 22 for field wiring diagram showing typical field 115-v NOMINAL and 24-v wiring.Check all factory and field electrical connections IRON INTERNAL LENGTH OF PIPE(FT) for tightness. PIPE DIAMETER SIZE (IN.) 10 20 30 40 50 (IN.) WARNING: Blower access panel door switch opens 1/2 0.622 175 120 97 82 73 115-v power to control center. No component operation 3/4 0.824 360 250 200 170 151 ® can occur. Do not bypass or close switch with panel / removed. Failure to follow this warning could result in 1 1.049 680 465 375 320 285 1-1/4 1.380 1400 950 770 660 580 personal injury or death. 1-1/2 1.610 2100 1460 1180 990 900 *Cubic ft of gas per hr for gas pressures of 0.5 psig(14—in.wc)or less and a pressure drop of 0.5—in wc(based on a 0.60 specific gravity gas). CAUTION: Furnace control must be grounded for Ref:Table 10-2 NFGC. proper operation or control will lock out. Control is Install a sediment trap in riser leading to furnace. Trap can be grounded through green wire routed to gas valve and burner box screw. installed by connecting a tee to riser leading to furnace so straight-through section of tee is vertical. Then connect a capped nipple into lower end of tee. Capped nipple should extend below level of gas controls. Place a ground joint union between gas A. 115—V Wiring control manifold and manual gas shutoff valve. (See Fig. 21.) Before proceeding with electrical connections, make certain that voltage,frequency,and phase correspond to that specified on unit GAS I rating plate.Also,check to be sure that service provided by utility SUPPLY is sufficient to handle load imposed by this equipment. Refer to MANUAL I rating plate or Table 4 for equipment electrical specifications. SVALVE iHUTOFF _ _ Make all electrical connections in accordance with National (REQUIRED) Electrical Code(NEC)ANSI/NFPA 70-1999 and any local codes or ordinances that might apply. For Canadian installations, all SEDIMENT electrical connections must be made in accordance with Canadian TRAP UNION Electrical Code CSA C22.1 or subauthorities having jurisdiction. Use a separate,fused branch electrical circuit containing a properly sized fuse or circuit breaker for this furnace. See Table 4 for wire size and fuse specifications. A disconnecting means must be located within sight from and readily accessible to furnace. NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect,control center LED status indicator light will flash rapidly and furnace will NOT operate. A93324 Fig. 21—Typical Gas Pipe Arrangement ......a..-- CAUTION: If a flexible connector is required or al- lowed byauthorityhavingELECTRIC ® jurisdiction, black iron pipe DISCONNECT ��, shall be installed at gas valve and extend a minimum of SWITCH ` 2 in. outside furnace casing. COPPER WIRE ONLY . II4 An accessible manual shutoff valve MUST be installed upstream of furnace gas controls and within 6 ft of furnace. A 1/8-in. NPT ` plugged tapping, accessible for test gage connection, MUST be installed immediately upstream of gas supply connection to A93033 furnace and downstream of manual shutoff valve. NOTE: The gas valve inlet press tap connection is suitable to use as test gage connection providing test pressure DOES NOT exceed maximum 0.5 psig(14-in. wc) stated on gas valve. (See Fig.44.) Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace is attached. In IJ CAUTION: Do not connect aluminum wire betweenI Canada, refer to current edition of NSCNGPIC. If pressure disconnect switch and furnace. Use only copper wire. exceeds 0.5 psig(14-in.wc),gas supply pipe must be disconnected —18— is to be CAUTION: If manual disconnect switch where a drill or mounted on furnace, adict a locationw components. WARNING: to NEC ANSI/NFPA fastener will not contact electrical or g The cabinet MUST have an uninterrupted or unbroken ground according CSA 022.1 or 70-1999 and Canadian Electrical Code if an electrical V Wiring local codes to minimize personal injury B 24- consist of electrical wire orY wire from therYno should occur.This may ground when installed in Make field 24 v thermostat 24-v terminal block faultco thermostat t cooling connectionsoperaat , as shown pipingpt as anvel fortelectrical control center.For proper ti controlw center,rconnection Failure to follow this stat MUST beh connected24-vterminal Y terminal accordance with existing electrical codes.Do not use gas as an electrical in electrical 22.The board is marked for easy fire,or death. in Fig. 24)The 24-v circuit contains 25-ap could result electrical shock, of field wiring. (See Fig. wam1°g during installation, service, or e fuse located on control center.(See Fig. automotive-type wiring control 25.)Any is electrical shorts of 24-v blow. If fuse replacement See Fig.23.1cause fuse to RELOCATION J_box.( maintenance may 3-BOX screws holding auxiliaryuse only a fuse of identical size(3 amp). using holes required, 1, Remove 2 o and attach box to left side, ___ FIELD 24-V 2081230-,460-V WIRING 2. Rotate J box 180 ING FIELD 115 , provided. FACTORY 24-V WIRING — FACTORY 115-V WIRING © 4 TERMINALS FIELD-SUPPLIED NOTE 2 © O Q DISCONNECT FIVE 1 1 i --- 2081230 OR WIRE 1 I 1 SW _-- 460 V WIRE N THREE THREE- 1 i N -- PHASE HEATING- I 1 --- ONLY v !Ilic-_lip, i i i i i - -- i 1i 11 4�� --- 2081230 V elk• �� BLK� d - ---1 SINGLE --- H_I� i i i _ IIIII �-{ '' _ PHASE •• I 1 _ WH 5- I GND .... ---11 -------1 I I --111 1 1 =GND Cr ___ i 1SUP AUXILIARY V �'--__NOTE 1____ i CONDENSING FIELD-SUPPLIED -BO CONTROL ______ UNIT DISCONNECT BOX © 24-V TWO proper operation. TERMINA C terminal operation. as shown.BLOCK NOTES: 1. Connect thermostats equine an fore p must be rep 3.2. Some of origin req as supplied, FURNACE sameIf antype the or iwire. equivalent A98209 —Heating and Cooling Application Wiring Diagram Fig.22 MAX WIRE MAX FUSE TABLE 4—ELECTRICAL DATA MIN OR CKT BKR LENGTH AMPS** OPERATING MAX UNIT WIRE ��$ UNIT AMUNIT t SIZE VOLTS— VOLTAGE RANGE AMPS UNIT HERTZ— ®®® I ' SIZE PHASE 10.0 illNIOEEalIll 040-08 115 60 1 ® 104 imitamium 040-12 usMilliminuillil.r1111.60.1 115-60-1 ® 104 060-08 115 60-1 WA 104 ® • -=060-12115 60-1 104 ® 10.4 20 060-16 115-60-1 ® 104 IIIIIIIIEIIIIII 080-12 115-60-1 111110_____16•01„.. 104 10.0 ® 20 080-16 115 60 1 10430 20 wo 080-20 115-60-1 ® 104 10.2 ® 30 20 100-16 115-60-1 11111116.111 104 30 100-20 115-60-1 ® 104 ® = etc.)full load 115 60-1 104operating components'(EAC,humidifier, 120-20 UnitamP ® potential oP 140-20 115-60-1 operate satisfactorily.amps plus 100 percent of all other e drop. e range at which unit c l 2 percent voltage operating components full load *Permissible limits of of largest panel for maximum 1 Length shown y= wire path between unit and service shown is a measured 1 way along amps. ** a is recommended. Time-delay type —19— 4• Follow the lighting ghting instructions. Place the appliance inspected in operation.Adjust thermostat FIELD operate continuously. being LOCATION so appliance shall • = FACTORY 5. Test for draft hood e �' ;; INSTALLED hood relief o equipped appliance spillage LOCATION tion. Use theening after 5 minutes of main burner at the draft ' flame of a ;a. '''� match or rner opera- 6. After it has been determinedcandle. / �/Ulli to the venting that each appliance I system properl totdconnected 9 above,return doors, Y vents when tested a outlined 1 ers, windows,exhaust fans,fireplace damp- mot– �� 1 conditions and any otherSgas-burning appliance to their previous 7. If improper venting is observed the venting system must be corrected.during any of above tests, Vent system or vent connectors may Vent system orwhen connectors need to be r other or connectorwg vents ent co. For any must be sized to approachms ovent umconsize as, determined using appropriate table found NGPIC. minimum size as ox NOTE: Fig. 23--Relocating A00212 NFGC or NSC- Use AWG No. 18 color-coded copper B ERmbUStlOn- for lengths up to 100 ft.For wire lengths over 100 ft,use A WGNo. Al r and 16 wire. Peer thermostat wire Vent Piping GENERA C. Accessories No Combustion-air and vent 1• Electronic National Standards pipe fittings must conform Air Cleaner(EAC) SocietyInstitute (ANSI) standards d American Two quick-connect toD1785 for Testing and terminals (schedule-40 Materials (ASTM) standardsAmerican are provided for EAC marked EAC-1 and EAC-2 PVC), D2665ABS) terminals are connection. SDR 26 PVC), D2661 (PVC-DWV) D2241 energized with 115-v,(See Fig. 25.) These F891 (PVC-DWV (ABS-DWV) F628 (SDR 21 and during blower motor o (1.5-ammaximum) cellular core (schedule-40 ABS), operation. P pipe)891 and F438 V cellular c or F441 2. Humidifier(HUM) (schedule-40 CPVC Aquick-connect terminalprimer must conformCPVC fittin s . to ASTM standards maximupe m cement and Ae providedick- for 24-v (HUM)and screw CPVC)or D2235 (ABS). See Table 6 for D2564 or F493 HUM terminalhumidifier connection. (See (Com) and Fig. 30, 31, 32, 33, maximum (PVC or is energized with 24 v (See Fig.24.) and 34 for exterior pipe lengths after inducer pressure switch closes. (0 5 ammaximum) In Canada construct all co piping arrangements. NOTE: P of CSA combustion-air g mentit A field-supplied, air and vent pipes for this unit pplied, or ULC certified schedule-40 PVC EAC terminals 115-i controlled relayABS-DWV pipe and PVC-D Burin may be added if humidifier connected to Canada. pipe cement. SDRWV or g blower operation. operation is desired pipe is NOT IX.EDIRECT NOTE: approvedons VENTING Furnace combustion-air The 350MAV F sized for and vent pipe connections are Furnaces require a dedicated 2-in.pipe.Any pipe size ch only) direct-vents (one 350M furnace casing in vertical pipe. change should be combustion is taken directly In a direct-vents AV furnace drainage of ventcondensate.comic (See made outside system, Fig. 26.) This allows proper products are dischargedes system. y outside atmosphere,ntsall air for Combustion-air ct outside atmosphere. and all flue and vent A. Removal atmosphere pressure zone, must terminate to of Existing Furnaces fromeither through gather in same Systems Common Vent Cefor required preferred), g roof or If furnace being 5 for clearances.) using accessory sit. See (roof replaced w '� termination kit. See T with other a as connected to a co Furnace Table each appliance the followingmetre vent system combustion-air and vent PPliance connected to the venting shall be followed with tacked as shown in Fig. pipe connections tion, while any other a g s steminducer g•27.Combustion-air intake must be at_ appliances connected to placed in o housing alternate vent capPlug fitting are not in operation: the ventingpara some applications. maye and system need to be relocated in 1. Seal any unused o NOTE: Slope combustion-air and vent P the ventingventing system• per linear ft with no sagsPipes a minimum pitch as required system for proper size and horizontal between hangers. of 1/4 in the National Fuelgars. 2223.1 or 24 the CAN/CGAGas CAUTION: these instructions. B lal Installation Code, ANSI above When combustion-air restriction,le Determine that there is a suspended ceiling, pipe is installed gage,corrosion, no blockage or 3/8-m• thick also be x-t Pipe must be insulated with could cause an unsafe and other deficiencies which pipe should type insulation. 3. In condition. be insulated Combustion-air so far as is practical, warm, humid s when it passes through windows and close all buildingPace. all doors between the s doors and appliance(s) connected to Pace in which the and other the venting system are located spaces of the building.Turn on clothes d CAUTION: any appliance not connected to the venting dryers and belowWhen vent any exhaust fans, freezing, pipe is exposed to temperatures such system.Turn on A unheated space such as when exhausts, so theyas range hoods or when a chimney it passes through shall operate at andpbathroom pipe must Y is used as a raceway, operate a summer exhaust fan, maximum speed. ebe insulated Close fireplace d• Donot Armaflex-t as shown in Table dampers. YPe insulation. 7 with —20— 01t3 1-O -7S8rs 6 {Wy� � W 8 W M LL 8 L6 8 •—N a W , o D- §cE7 Q • R E w coWaZu ,wj • • ; HW Oo2 11 wz > All 6 - _ It—T � O o . . 0 §0 Z 9im 401 1 1 a T ,-- ---7,- ---; N - 1 Wl i4 O s M ^ _ �_ 3 ^J w > ZS i w MI UJ ,- D NFi 1-0L--,= ; a'� N I W __ W • U Lco.WDmi15z Ec-RvQ z § 77- 2 W14g0§ Jp 0-P ES--- 0594 tz g 9: pj a Iri cC n a0 Oi E I i w o IZ IJ zzr4 k 1 m is. Rw I i I 13i 8 C C pd _ _ , •�'% ��g m tE 555J 6 i i g• NEm � 1 LLiiil � Z`� V `� • � ti NI-Arm Pzigirr 1110-11PioilT z ■ _. o bui8" ` NdWVS , m it F inrYU ' N w 11111; X Q U S�PiI1'O .•-•a n• 6 iZ•N• �• �� > Iy � ' ZZ Uj 1((Qy� --- M•Ip Of• O O V?()� gig 1 W °mU c��N M Illw 1�IPA J Iffl tilg 66 1 FiDY l — Pp '.1 §. )- 0 0 0 0 5 MOMIOULOal ; Olid091WPW ° 11 Es .17--1—. ___OT 092.1145 TiVAig 0 § 8. A I ,u "600ii54" 4g cc 11 >119 0 MmOnnhgghallfihhli 0 T ^ ALI xne Z >S N —21— BLOWER OFF DELAY ADJUSTMENT SWITCH F I O s @ G1l` TER24-VMINTHEALSRMOSTAT O O _O R I I 1---1O o1 � M. Y l O TEST/TWIN W ComHUMIDIFIER TERMINAL O 24V (24-VAC 0.5 AMP MAX) I I J I I HUM LED OPERATION& ® DIAGNOSTIC LIGHT ® ___J®L_— O ® I 10 OIo 0601HARNESS CONNECTOR ® SEC-1 0 0 0 ® 0 D 0 24-V TRANSFORMER SEC-2 3-AMP FUSE II COOL�I ' ' i 11I SPARE-1 HEAT SII BLOWER SPEED i �^I SELECTION TERMINALS I Q =SIU SPARE-2 D®®L I O LID D ® Q,O 11 EAC-1 (BLACK) V EAC-ELECTRONIC AIR CLEANER TERMINALS(115-VAC 1 AMP MAX) 115-VAC(L1)� POWER SUPPLY EAC-2(WHITE) 115-VAC(L2)NEUTRAL CONNECTION HOT SURFACE INDUCER MOTOR IGNITOR CONNECTOR CONNECTOR A00292 Fig. 25—Control Center TABLE 5—COMBUSTION-AIR AND VENT PIPE TERMI- NATION CLEARANCES /, FURNACE LOCATION CLEARANCE(FT) U.S.A. Canada ��■• al. Above grade level or above antici411 pated snow depth 1 1 t Dryer vent 3 3 NOT IN From plumbing vent stack 3 3 HORIZONTAL From any mechanical fresh air intake 1 6 SECTION For furnaces with an input capacity of PIPE DIAMETER 100,000 Btuh or less—from any non- TRANSITION IN mechanical air supply(windows or doors 1 1 VERTICAL SECTION which can be opened)or combustion-air opening For furnaces with an input capacity greater A93034 than 100,000 Btuh or less—from any non- Fig. 26--Combustion-Air and Vent Pipe Diameter mechanical air supply(windows or doors 1 3 which can be opened)or combustion-air Transition Location and Elbow Configuration opening From service regulator vent,electric and gas meters and relief equipment 4* 6$ CAUTION: Combustion air must not be taken from Above grade when adjacent to public walkway Note 3 Note 3 inside structure because inside air is frequently contami- nated by halogens, which include fluorides, chlorides, 'Horizontal distance. bromides, and iodides. These elements are found in t 18 in.above roof surface in Canada. ® aerosols,detergents,bleaches,cleaning solvents,salts,air N 36 in.to electric meter in Canada only. fresheners, adhesives, paint, and other household prod- NOTES: i 1.If installing 2 adjacent 350MAV Furnaces,refer to Multiventing and Vent ucts. Locate combustion-air inlet as far as possible from Terminations section for proper vent configurations. 2.When locating combustion-air and vent terminations,consideration must be swimming pool and swimming pool pump house. given to prevailing winds,location,and other conditions which may cause recirculation of the appliance's own flue products or the flue products of Excessive exposure to contaminated combustion air will result in safety and performance related problems. adjacent vents. and accelerated corrosion of heat poor combustion,inlet condensate 3.Vent termination can not terminate less than 2 ft horizontal and 7 ft above public walkway or where condensate vapor or droplets may be a hazard. —22— NOTE:Select 1 vent pipe connection and NOTE:Select 1 vent pipe connection and 1 combustion-air pipe connection. 1 combustion-air pipe connection. EXAMPLE:An 036080 size furnace located in Indianapo- AIR lis,elevation 650 ft above sea level,could be installed in an COMBUSTION- FLOW COMBUSTION- application requiring 3 elbows and 32 ft of vent pipe,along AIR Q AIR VENT with 5 elbows and 34 ft of combustion-air pipe. Table 6 VENT 1 oindicates this application would allow a 2-in.diameter vent / II 10.1 I �Ip, , VENT pipe, but require a 2-1/2 in. diameter combustion air pipe T VENT p p �➢ M illi (2-in. pipe is good for 35 ft with 3 elbows, but only 30 ft i� with 5 elbows).Therefore,2-1/2 in.diameter pipe must be 7_�o� used for both vent and combustion-air pipes since larger required diameter must always be used for both pipes. If 7 COMBUSTION- COMBUSTION- same installation were in Albuquerque, elevation 5250 ft AIR AIR AIR FLOW above sea level, installation would require 2-1/2 in. vent pipe and combustion-air pipe. At 5001- to 6000-ft eleva- UPFLOW DOWNFLOW tion, 2-in. pipe is only good for 17 ft with 5 elbows, and 2-1/2 in. pipe is good for 70 ft with 5 elbows. COMBUSTION- COMBUSTION- AIR AIR COMBUSTION-AIR AND VENT PIPE ATTACHMENT VENT VENT NOTE: All pipe joints must be watertight except attachment of AIRFIT::--::: 171 O= combustion-air pipe to inlet housing connection, since it may be AIR FLOWFLOW necessary to remove pipe for servicing. � a �� I 4/ 1. Attach combustion-air pipe as follows: Si a. Determine location of combustion-air intake pipe con- nection to combustion-air intake housing as shown in Fig. 27 for application. HORIZONTAL-LEFT DISCHARGE HORIZONTAL-RIGHT DISCHARGE b. Reposition combustion-air intake housing plug fitting in appropriate unused intake housing connection. g96187 c. If required, insert perforated disk assembly (factory- Fig. 27—Combustion-Air and Vent Pipe Connections supplied in loose parts bag) in intake housing where combustion-air intake pipe will be connected.If half disk set is required,install with shoulder of disk against stop WARNING: Solvent cements are combustible. Keep in combustion-air inlet. away from heat, sparks, and open flame. Use only in d. Install pipe support(factory-supplied in loose parts bag) ® well-ventilated areas.Avoid breathing in vapor or allow- into selected furnace casing combustion-air pipe hole. ing contact with skin or eyes. Failure to follow this Pipe support should be positioned at bottom of casing warning could result in fire, property damage, personal hole. injury, or death. e. Insert 2-in. diameter pipe into intake housing. NOTE: A 2-in. diameter pipe must be used within the furnace casing. Make all pipe diameter transitions outside furnace casing. WARNING: All combustion-air and vent pipes must be -4 f. Install casing hole filler cap (factory-supplied in loose airtight and watertight.Pipes must also terminate exactly ® as shown in Fig. 30, 31, 32, 33,or 34. Failure to follow parts bag) in unused combustion-air pipe casing hold. this warning could result in property damage, personal g. Drill a 1/8-in. hole in 2-in. combustion-air pipe using injury, or death. hole in intake housing as a guide. h. Install a field-supplied No.6 or No.8 sheet metal screw NOTE: The minimum combustion-air and vent pipe length(each) into combustion-air pipe. for these furnaces is 5 ft.Short pipe lengths(5-8 ft)may discharge NOTE: DO NOT OVERTIGHTEN SCREW.Breakage to intake water droplets. These droplets may be undesirable, and a 12-in. housing or fitting may cause air leakage to occur. minimum offset pipe section is recommended,as shown in Fig.28, NOTE: Do not attach combustion-air intake pipe permanently to to reduce excessive droplets from exiting vent pipe outlet. combustion-air intake housing since it may be necessary to remove COMBUSTION-AIR AND VENT PIPE DIAMETER pipe for service of ignitor or flame sensor. Determine combustion-air and vent pipe diameter. COMBUSTION-AIR INTAKE HOUSING PLUG FITTING 1. Using Table 6, individually determine the combustion-air The combustion-air intake plug fitting must be installed in unused and vent pipe diameters. Pick the larger of these 2 pipe combustion-air intake housing. This fitting must be attached by diameters and use this diameter for both combustion-air and using RTV sealant, or by drilling a 1/8-in. hole in fitting, using vent pipes. hole in intake housing as a guide.Install a field-supplied No.6 or 2. When installingvents stems of short No. 8 sheet metal screw. y pipe length, use the smallest allowable pipe diameter. Do not use pipe size NOTE: DO NOT OVERTIGHTEN SCREW.Breakage to intake greater than required or incomplete combustion, flame housing or fitting may cause air leakage to occur. disturbance, or flame sense lockout may occur. A plugged drain connection has been provided on this fitting for NOTE: Do not count elbows or pipe sections in terminations or use when moisture is found in combustion-air intake pipe and within furnace. See shaded areas in Fig. 30, 31, 32, 33, and 34. combustion box. —23— 1 12"MIN 12"MIN jiIi -01..- I �I "I. iriI I♦ diimmmmmmmoII ' VENT PIPE Arismill, VENT PIPE AoImi �I1 ICOMBUSTION-AIR PIPE I COMBUSTION AIR PIPE HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALL 1 A COMBUSTION-AIR PIPE VENT PIPE ♦I—�.4 COMBUSTION-AIR PIPE 10 12"MIN ♦t I� war —id iiiIiiff 12"MIN VENT PIPE VERTICAL TO ROOF VERTICAL TO SIDEWALL NOTE:A 12 In.minimum offset pipe section is recommended with short(5 to 8 ft)vent systems.This recommendation is to reduce excessive condensate droplets from exiting the vent pipe. A96230 Fig. 28—Short Vent(5 to 8 Ft)System NOTE: Moisture in combustion-air intake may be result of improper termination.Ensure combustion-air intake pipe is similar INOTAKE HOUSINGIR to that shown in Fig. 30, 31, 32, 33, and 34 so it will not be 3/8"ID TUBE 7BURNER susceptible to areas where light snow or other sources of moisture BOX could be pulled in. 0 -r h---1:3- If use of this drain connection is desired,drill out fitting's tap plug — with a 3/16-in.drill and connect a field-supplied 3/8-in.tube.This C ORPo tube should be routed to open condensate drain for furnace and3/16 ®o O A/C (if used), and should be trapped. (See Fig. 29.) DRILL l ./y COMBUSTION- 2. Attach vent pipe as follows: A AIR PIPE 4„ R o a. Determine location of vent pipe connection to inducer MIN �J housing as shown in Fig. 27 for application. TRAP b. Reposition elastomeric (rubber) inducer housing outlet o TO OPEN cap and clamp to appropriate unused inducer housing DRAIN connection. Tighten clamp. A93035 WARNING: Inducer housing outlet cap must be in- stalled and fully seated against inducer housing. Clamp Fig.29—Intake Housing Plug Fitting Drain ® must be tightened to prevent any condensate leakage. Failure to follow this warning could result in electrical shock, fire,personal injury,or death. d. Be certain that mating surfaces of inducer housing connection, elastomeric coupling, and 2-in. diameter vent pipe are clean and dry. Assemble the elastomeric c. Install pipe support(factory-supplied in loose parts bag) (rubber) vent coupling (with 2 loose clamps) onto into selected furnace casing vent pipe hole.Pipe support inducer housing connection. Insert the 2-in, diameter should be positioned at bottom of casing hole. vent pipe through the elastomeric (rubber)coupling and —24— TABLE 6—MAXIMUM ALLOWABLE PIPE LENGTH (FT) (CONTINUED) TERMINATION PIPE DIA NUMBER OF 90°ELBOWS ALTITUDE(FT) UNIT SIZE TYPE (IN.)* 1 2 3 4 5 6 1-1/2 60 55 50 45 44 39 040-08 2 Pipe or 70 70 040-12 Concentric 2 70 70 70 70 2-in NA 060-08 1-1/2 15 10 5 NA NA 060 12 2 Pipe or Concentric 060-16 2 64 59 58 53 52 52 080-122 44 39 26 21 20 11 080-16 2 Pipe or 2-in 70 70 4001 to 5000$ 080-20 Concentric 2-1/2 70 70 70 70 100-16 2 Pipe or 3-in 2-1/2 31 22 13 12 NA NA 100-20 Concentric 3 70 70 67 62 57 52 120-20 2 Pipe or 3 in. 3t no disk 53 46 40 33 26 20 Concentric 4t no disk 70 70 70 70 705NA 70 2 Pipe or 3-in. 3$no disk 21 17 13 9 140-20 Concentric 4$ no disk 69 64 59 54 49 44 TERMINATION PIPE DIA NUMBER OF 90° ELBOWS4 5 6 ALTITUDE(FT) UNIT SIZE TYPE (IN.)* 1 2 3 1-1/2 57 52 47 42 40 35 040-08 2 Pipe 2-in 70 040-12 Concentric 2 _ 70 70 70 70 70 060-081-1/2 14 9 NA NA NA NA 060 12 2 Pipe or 2-in 48 47 060-16 Concentric 2 60 55 54 49 080-122 41 36 23 18 17 8 080-16 2 Pipe or 2-in 70 5001 to 6000$ 080-20 Concentric 2-1/2 70 70 70 70 70 100-16 2 Pipe or 3-in 2-1/2 29 21 12 11 NA NA 100-20 Concentric 3 70 67 62 57 52 47 42 35 29 22 15 9 3t no disk 2 Pipe or 3-in. 120-20 Concentric 4t no disk 70 70 70 70 70 70 2 Pipe or 3-in. 3$no disk 12 8 NA NA NA NA 140-20 Concentric 4$no disk 42 37 32 27 22 17 TERMINATION PIPE DIA NUMBER OF 90° ELBOWS ALTITUDE(FT) UNIT SIZE TYPE (IN.)* 1 2 3 4 5 6 040-08 2 Pipe or 2-in 1-1/2 53 48 43 38 37 32 040-12 Concentric 2 70 70 68 67 66 64 060-082 pipe or 2-in 1-1/2 13 8 NA NA NA NA 060-12 Concentric 060-16 2 57 52 50 45 44 43 080-122 Pipe or 2-in 2 38 33 21 16 15 6 080-16 6001 to 7000$ 080-20 Concentric 2-1/2 70 70 68 67 66 64 9 NA NA 100-16 2 Pipe or 3-in 2-1/2 27 19 10 100-20 Concentric 3 68 63 58 53 48 43 120 20 2 Pipe or 3-in. 3t no disk 31 24 18 11 NA NA Concentric 4t no disk 70 70 70 70 67 62 140-20 2 Pipe or 3-in. 4$no disk 17 12 7 NA NA NA Concentric TERMINATION PIPE DIA NUMBER OF 90° ELBOWS ALTITUDE(FT) UNIT SIZE TYPE (IN.)* 1 2 3 4 5 6 1-1/2 49 44 39 34 33 28 040-08 2 Pipe or 2-in 040-12 Concentric 2 66 65 63 62 60 59 060-082 Pipe or 2-in 1-1/2 12 7 NA NA NA NA 060-12 Concentric 060-16 2 53 48 46 41 40 38 080-122 36 31 19 14 12 NA 2 Pipe or 2-in 080 16 7001 to 8000$ Concentric 080-20 2-1/2 66 65 63 62 60 59 25 17 8 7 NA NA 100-16 2 Pipe or 3-in 2-1/2 100-20 Concentric 3 63 58 53 38 2 Pipe or 3-in. NA 8 434NA 38 3t no disk 20 13 7 120-20 Concentric 4$no disk 61 56 51 46 41 36 140-20 NA See notes on page —26— • TABLE 6—MAXIMUM ALLOWABLE PIPE LENGTH (FT) ALTITUDE(FT) UNIT SIZE TERMINATION PIPE DIA NUMBER OF 90°ELBOWS TYPE (IN.)* 1 2 3 4 5 6 040-08 2 Pipe or 2-in 1 5 NA NA NA NA NA 040-12 Concentric 1-1/2 70 70 65 60 60 55 2 70 70 70 70 70 70 060-12 2 Pipe or 2-in 1-1/2 20 15 10 5 NA NA 060-16 Concentric 2 70 70 70 70 70 70 080-12 1-1/2 10 NA NA NA NA NA 080-16 2 Pipe or 2-in 080-20 Concentric 2 55 50 35 30 30 20 2-1/2 70 70 70 70 70 70 0 to 2000 100-16 2 Pipe or 3-in 2 5 NA NA NA NA NA 100-20 Concentric 2-1/2 40 30 20 20 10 NA 3 70 70 70 70 70 70 2-1/2 one disk 10 NA NA NA NA NA 120-20 2 Pipe or 3-in. 3t 45 40 Concentric 35 30 25 20 3t no disk 70 70 70 70 70 70 4t no disk 70 70 70 70 70 70 2-1/2 one disk 5 NA NA NA NA 140-20 2 Pipe or 3 in. 3t one disk NA Concentric 40 35 30 25 20 15 3t no disk 60 56 52 48 4t no disk 44 40 ALTITUDE F TERMINATION 70 70 70 70 70 70 ( T) UNIT SIZE PIPE DIA NUMBER OF 90° ELBOWS TYPE (IN.)* 1 2 3 4 5 6 040-08 2 Pipe or 2-in 1-1/2 67 62 040-12 Concentric 2 57 52 52 47 70 70 70 70 70 70 1-1/2 17 12 7 NA NA NA 060-08 2 Pipe or 2-in 060-12 Concentric 2 70 67 060-16 66 61 61 61 080-12 080-16 2 Pipe or 2-in 2 49 44 30 25 25 15 2001 to 3000 080 20 Concentric 2-1/2 70 70 70 70 70 70 100-16 2 Pipe or 3-in 2-1/2 35 26 16 i 6 6 NA 100-20 Concentric 3 70 70 70 70 66 61 120 20 2 Pipe or 3 in. 3 14 9 NA NA NA NA Concentric 3t no disk 70 70 63 56 50 43 4t no disk 70 70 70 70 70 70 140 20 2 Pipe or 3-in. 3t one disk 20 15 10 5 NA NA Concentric 3t no disk 39 35 31 27 4t no disk 23 19 70 70 70 70 70 70 ALTITUDE(FT) UNIT SIZE TERMINATION PIPE DIA NUMBER OF 90° ELBOWS TYPE (IN.)* 1 2 3 040-08 2 Pipe or 2-in 1-1/24 5 6 040-12 Concentric 2 64 59 54 49 48 43 060-08 70 70 70 70 70 70 060-12 2 Pipe or 2-in 1-1/2 16 11 6 NA NA NA 060-16 Concentric 2 080-12 68 63 62 57 57 56 080-16 2 Pipe or 2-in 2 46 41 28 23 22 13 3001 to 4000 080-20 Concentric 2-1/2 70 70 70 70 70 70 100-16 2 Pipe or 3-in 2-1/2 33 24 15 14 100-20 Concentric 3 5 N 70 70 70 66 61 56 120-20 2 Pipe or 3-in. 3t no disk 65 58 51 44 Concentric 38 31 4t no disk 70 70 70 70 70 70 140-20 2 Pipe or 3-in. 3t one disk 11 6 NA NA NA NA Concentric 3f no disk 30 26 22 18 14 10 See notes on page 4t no disk 70 70 70 70 70 70 —25— TABLE 6—MAXIMUM ALLOWABLE PIPE LENGTH (FT) (CONTINUED) TERMINATION PIPE DIA NUMBER OF 90° ELBOWS ALTITUDE(Fr) UNIT SIZE TYPE (IN.)* 1 2 3 4 5 6 040-08 2 Pipe or 2-in 1-1/2 46 41 36 31 29 24 040-12 Concentric 2 62 60 58 56 55 53 060-081-1/2 11 6 NA NA NA NA 060 12 2 Pipe or 2-in 060-16 Concentric 2 49 44 42 37 35 34 080-12 2 33 28 17 12 10 NA 080 16 2 Pipe or 2-in 8001 to 9000$ 080-20 Concentric 2-1/2 62 60 58 56 55 53 100-16 2 Pipe or 3-in 2-1/2 23 15 7 5 NA NA 100-20 Concentric 3 59 54 49 44 39 34 - 120 20 2 Pipe or 3-in. 3t no disk 10 NA NA NA NA NA Concentric 4t no disk 35 30 25 20 15 10 140-20 NA TERMINATION PIPE DIA NUMBER OF 90° ELBOWS ALTITUDE(Fr) UNIT SIZE TYPE (IN.)* 1 2 3 4 5 6 040-08 2 Pipe or 2-in 1-1/2 42 37 32 27 25 20 040-12 Concentric 2 57 55 53 51 49 47 060-08 2 Pipe or 2-in 060-12 Concentric 2 45 40 38 33 31 29 060-16 080-122 Pipe or 2-in 2 30 25 14 9 7 NA 9001 to 10,000$ 080-16 Concentric 080-20 2 1/2 57 55 53 51 49 47 100-16 2 Pipe or 3-in 2-1/2 21 13 5 NA NA NA 100-20 Concentric 3 _ 54 49 44 39 34 29 120-20 2 Pipe or 3-in. 4t no disk 10 5 NA NA NA NA Concentric • 140-20 NA Disk usage-Unless otherwise specified, use perforated disk assembly (factory-supplied in loose parts bag). If one disk is stated, separate 2 halves of perforated disk assembly and use shouldered disk half.When using shouldered disk half,install screen side toward inlet box. 1-Wide radius elbow. Vent sizing for Canadian installations over 4500 ft(1370 m)above sea level are subject to acceptance by the local authorities having jurisdiction. NA-Not Allowed;pressure switch will not make. NOTES: 1.Do not use pipe size greater than those specified in table or incomplete combustion,flame disturbance,or flame sense lockout may occur. 2.Size both the combustion-air and vent pipe independently,then use the larger diameter for both pipes. 3.Assume two 45°elbows equal one 90°elbow.Long radius elbows are desirable and may be required in some cases. 4.Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count. 5.The minimum pipe length is 5 ft for all applications. 6.Use 3-in.diameter vent termination kit for installations requiring 4-in diameter pipe. fully into inducer housing connection until it bottoms on 4. Deburr inside and outside of pipe. the internal stop.Tighten both clamps to secure the pipe 5. Chamfer outside edge of pipe for better distribution of to inducer housing. Tighten the clamp screws to 15 primer and cement. in.-lb. of torque. -4 e. Install casing hole filler cap (factory-supplied in loose 6. Clean and dry all surfaces to be joined. parts bag) in unused combustion-air pipe casing hold. 7. Check dry fit of pipe and mark insertion depth on pipe. WARNING: Vent pipe must be installed and fully NOTE: It is recommended that all pipes be cut, prepared, and seated against inducer housing internal stop.Clamp must preassembled before permanently cementing any joint. ® be tightened to prevent any condensate leakage.Failure to follow this warning could result in electrical shock, fire, 8. After pipes have been cut and preassembled, apply gener- personal injury,or death. ous layer of cement primer to pipe fitting socket and end of pipe to insertion mark. Quickly apply approved cement to end of pipe and fitting socket(over primer).Apply cement NOTE: A 2-in. diameter pipe must be used within the furnace in a light, uniform coat on inside of socket to prevent casing. Make all pipe diameter transitions outside furnace casing. buildup of excess cement. Apply second coat. VENT EXTENSION PIPE Furnaces with 100,000 Btuh and larger inputs are supplied with a 9. While cement is still wet, twist pipe into socket with 1 /4 PVC vent extension pipe(2-in.diameter by 12-in.long).This pipe turn.Be sure pipe is fully inserted into fitting socket. has a built-in channel to assist vent condensate disposal.When this 10. Wipe excess cement from joint. A continuous bead of vent extension pipe is supplied,it must be used to connect the field cement will be visible around perimeter of a properly made vent pipe to furnace inducer housing on ALL upflow and down- joint. flow applications. NOTE: See label on vent extension pipe for proper installation. This pipe may be shortened if an elbow is used to connect vent extension tube to field-installed vent pipe. 3. Working from furnace to outside, cut pipe to required length(s). —27— 11. Handle pipe joints carefully until cement sets. d. Termination kit should be positioned where it will not be 12. Support combustion-air and vent piping a minimum of damaged by or subjected to foreign objects, such as every 5 ft (3 ft for SDR-21 or-26 PVC) using perforated stones, balls, etc. metal hanging strap. 13. Slope combustion-air and -vent pipes toward furnace a e. Termination kit should be positioned where vent vapors minimum of 1/4 in. per linear ft with no sags between are not objectionable. hangers. 2. Cut 2 holes, 1 for each pipe,of appropriate size for pipe size 14. Use appropriate methods to seal openings where vent and being used. 3. Loosely install elbow in bracket and place assembly on combustion-air pipes pass through roof or side wall. C. CONCENTRIC VENT AND COMBUSTION-AIR TER- combustion-air pipe. MINATION NC KIT INSTALLATION Roof terminations-Loosely install pipe coupling on prop- NOTE: If these instructions differ from those packaged with erly cut vent pipe. Coupling must be positioned so bracket P g will mount as shown in Fig. 30. termination kit,follow kit instructions. For applications using combustion-air pipe option, indi- Combustion-air and vent pipes must terminate outside structure.A cated by dashed lines in Fig.30,install 90°street elbow into factory accessory termination kit must be installed in l of the 90°elbow,making U-fitting.A 180°U-fitting may be used. installations shown in Fig.30,31,32,33,and 34.Four termination Sidewall terminations-Install bracket as shown in Fig.33 kits are available. or 34. 1. The 2-in. termination bracket kit is for 1-in., 1-1/2 in., and For applications using vent pipe option indicated by dashed lines in Fig.33,rotate vent elbow 90°from position shown 2-in. diameter 2-pipe termination systems. 2. The 3-in. termination bracket kit is for 2-1/2 in.,3-in., and in Fig. 33. 4. Disassemble loose pipe fittings. Clean and cement using 4-in. diameter 2-pipe termination systems. 3. The 2-in. concentric vent/air termination kit is for 1-in., same procedures as used for system piping. 1-1/2 in., 2-in., and 2-1/2 in. diameter pipe systems when 5. Check required dimensions as shown in Fig. 30,33,or 34. single penetration of wall or roof is desired. CONCENTRIC VENT/AIR TERMINATION KIT 4. The 3-in.concentric vent/air termination kit is for 2-1/2 in., 3-in., and 4-in.diameter pipe systems when single penetra- 1. Determine location for termination. tion of wall or roof is desired. Consideration of the following should be made when NOTE: Shaded parts in Fig.30,31,32,33,and 34 are considered determining an appropriate location for termination kit. to be termination. These components should NOT be counted a. Comply with all clearance requirements as stated in when determining pipe diameter. Roof termination is preferred Table 5. since it is less susceptible to damage,has reduced chances to take b. Termination kit should be positioned where vent vapors in contaminants,and has less visible vent vapors. (See Fig. 30 or will not damage plants/shrubs or air conditioning equip- 31.) Sidewall termination may require sealing or shielding of ment. building surfaces with a corrosive resistance material due to c. Termination kit should be positioned so it will not be corrosive combustion products of vent system. EXTENDED EXPOSED SIDEWALL PIPES affected by wind eddy (such as inside building corners) or Sidewall combustion-air and vent pipe terminations may be lea es,or thamay snallow circulation of flue gases, airborne extended beyond area shown in Fig.33 or 34 in outside ambient by d. Termination kit should be positioned where it will not be insulating pipes as indicated in Table 7. 1. Determine combustion-air and vent pipe diameters, as damaged by or subjected to foreign objects, such as stated above,using total pipe length and number of elbows. stones, balls,etc. 2. Using winter design temperature(used in load calculations), e. Termination kit should be positioned where vent vapors find appropriate temperature for your application and fur- are not objectionable. nace model. 2. Cut one 4-in. diameter hole for 2-in. kit, or one 5-in. 3. Determine required insulation thickness for exposed pipe diameter hole for 3-in. kit. lengths. 3. Loosely assemble concentric vent/air termination compo- NOTE: Pipe length (ft) specified for maximum pipe lengths nents together using instructions in kit. located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as specified in 4. Slide assembled kit with rain shield REMOVED through Table 6. hole. NOTE: Do not allow insulation or other materials to accumulate TWO-PIPE TERMINATION KIT inside of pipe assembly when installing it through hole. Roof terminations-Locate assembly through roof to appropriate 1. Determine location for termination. Consideration of the following should be made when height as shown in Fig. 31. determining an appropriate location for termination kit. Sidewall terminations-Locate assembly through sidewall with a. Comply with all clearance requirements as stated in rain shield positioned no more than 1-in. from wall as shown in Table 5. Fig. 32. b. Termination kit should be positioned where vent vapors 5. Disassemble loose pipe fittings. Clean and cement using will not damage plants/shrubs or air conditioning equip- same procedures as used for system piping. ment. 6. Check required dimensions as shown in Fig. 31 or 32. c. Termination kit should be positioned so that it will not be D. MULTIVENTING AND VENT TERMINATIONS affected by wind eddy (such as inside building corners) When 2 or more 350MAV Furnaces are vented near each other, or allow recirculation of flue gases, airborne leaves, or each furnace must be individually vented.NEVER common vent light snow. or breach vent 350MAV furnaces. When 2 or more 350MAV -28- furnaces are vented near each other, 2 vent terminations may be installed as shown in Fig. 35, 36, 37, 38, or 39, but next vent X CONDENSATE DRAIN termination must be at least 36 in.away from first 2 terminations. It is important that vent terminations be made as shown to avoid recirculation of flue gases. Dimension"A"in Fig. 35, 36, 37, 38, A. and 39 represents distance between pipes or rain shields, as General touching or 2-se, maximum sepation. Condensate trap is shipped installed in the blower shelf and factory connected for UPFLOW applies Condensate trap must be RELO- CATED for use in DOWNFLOW and HORIZONTAL applica- tions. / Condensate trap MUST be used for all applications. I An external trap is not required when connecting the field drain to this condensate trap. The field drain connection(condensate trap or drain tube coupling) is sized for 1/2-in. CPVC, 1/2-in. PVC, or 5/8-in. ID tube connection. Drain pipe and fittings must conform to ANSI standards and ASTM D1785 or D2846. CPVC or PVC cement and primer must conform to ASTM D2564 or F493. In Canada, use CSA or ULC 32°F MINIMUM INSTALLED AMBIENT OR FREEZE certified schedule 40 CPVC or PVC drain pipe, fittings, and PROTECTION REQUIRED cement. When a condensate pump is required, select a pump which is '/ approved for condensing furnace applications. To avoid conden- sate spillage, select a pump with an overflow switch. Furnace condensate is mildly acidic, typically in the pH range of 3.2 to 4.5.Due to corrosive nature of this condensate,a condensate 38 pH neutralizing filter may be desired. Check with local • authorities to determine if a pH neutralizer is required. A93058 B. APPLICATION The furnace, A/C, and humidifier drains may be combined and drained together. The A/C drain must have an external, field- supplied trap prior to the furnace drain connection. All drain connections (furnace,A/C,or humidifier)must be terminated into CAUTION: Unit must not be installed, operated, and an open or vented drain as close to the respective equipment as then turned off and left in an unoccupied structure during cold weather when temperature drops to 32°F and below possible to prevent siphoning of the equipment's drain. See Fig. 40 example of possible field attachment using unless drain trap and drain line have adequate freeze ohne. CPVC for PVC tee for vent and A/C drainohumidifier drain protection. See Service and Maintenance Instructions for winterizing procedure. connection. Outdoor draining of the furnace is permissible if allowed by local codes.Caution should be taken when freezing ambient may freeze drain pipe and prohibit draining. _=-== ROOF 18"MAXIMU _== =_= BRACKET =__ COUPLING VERTICAL SEPARATIONill I I� AIRMBUSTION-. BETWEEN COMBUSTION I I AIR AND VENT lJ 8 3/4"FOR 3"KIT i ' — 6 3/4"FOR 2"KIT _— —=—' MAINTAIN 12 IN. V114110. CLEARANCE ABOVE HIGHEST �— ' ANTICIPATEDN SNOW LEVEL. :�'� MAXIMUM OF 24 IN.ABOVE ROOF. at Fig. 30—Roof Termination (Preferred) A87224 —29— OVERHANG OR ROOF 111061.11140/0-111.1 --= VENT 1011111140.11.'♦ _—='=—i �_��i 1 MINIMUM 10,1_110.1.�� t�__.,9 �� 1" MAXIMUM ' C ION-AIR �i \ COMBUSTION 111AIR MAINTAIN 12IN.ANA____ f DA �'��'�'' II /ry • (18 IN.FOR CANADA) �� 1400 MAINTAIN �'' �: MINIMUM CLEARANCE �� -440 _ ABOVE HIGHEST ♦r ANTICIPATED SNOW MAINTAIN 12 IN. LEVEL. MAXIMUM OF ANCE 24 IN.ABOVE ROOF. 93054 ABOVE ABOICIPHTED SNOW LEAR NIGHEST Fig.31—Concentric Vent and Combustion-Air Roof >�' CLEAR ermi- LEVEL OR GRADE, nation (Preferred) WHICHEVER IS GREATER. 93055 Fig. 32—Concentric Vent and Combustion-Air Side Termi- nation OVERHANG OR ROOF OVERHANG OR ROOF 12"MINIMUM----- --------- --- /----------VENT/ 12"MINIMUM VENTiiiii/ — =�� 90o i ( BRACKET � COUPLING � 12 IN.SEPARATION ��90° I BRACKETS lic. 1. , :BETWEEN BOTTOM OF • '`�• `.•:`COMBUSTION AIR AND :46'.1&- ______________I 12 IN.SEPARATION !,z " BOTTOM IO VENT BETWEEN BOTTOM OF -=��' '' ,�,,,' MAINTAIN 12 IN. °• `:.:'COMBUSTION AIR AND "'-'1!--'-•j: CLEARANCE . `. ;.. °'BOTTOM OF VENT ABOVE HIGHEST MAINTAIN 12 IN. ANTICIPATED SNOW CLEARANCE ABOVE HIGHEST COMBUSTION AIR LEVEL OR GRADE, ANTICIPATED SNOW (ELBOW PARALLEL WHICHEVERERIS LEVEL OR GRADE, TO WALL) MBUSTION-AIR WHICHEVERREAER. ISGA87226 A87225 Fig. 33—Sidewall Termination of 12 in. or More Fig. 34—Sidewall Termination of Less than 12 in. 3. Use wire ties to secure heat tape in place.Wire ties can be WARNING: Caution should be taken to prevent drain- positioned in notches of condensate trap sides. (See Fig. 41.) ® ing where slippery conditions may cause personal inju- nes.Excessive condensate draining may cause saturated 4. Wrap field drain pipe with remaining heat tape, approxi soil conditions which may result in damage to plants. mateper ft. 5. When uus ng pfield-supplied heat tape, follow heat tape manufacture's instructions for all other installation guide- C. lines. CONDENSATION DRAIN PROTECTION XI. SEQUENCE OF OPERATION Freezing condensate left in condensate trap and drain line may CAUTION: control must be grounded for cause cracks, and possible water damage may occur. If freeze proper operation,Furnaceor control will lock out.grounded is p orotction is required,use condensate freezed protection0accessoryuagrounded through green wire routed touts valve and equivalent 3 to 6 watto per ft at and 40°F selonfIregulating, shielded, and waterproof heat tape. See Installation Instructions burner box screw. supplied with accessory or heat tape manufacturer's recommends tions. 1. Fold heat tape in half and wrap on itself 3 times. Using schematic diagram, follow sequence of operation through Locate heat tape between sides of condensate trap back. different modes. (See Fig. 24.) Read and follow wiring diagram 2. carefully. (See Fig.41.) —30— TABLE 7—MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT) WITH AND WITHOUT INSULATION IN WINTER DESIGN TEMPERATURE AMBIENT* UNIT WINTER DESIGN MAX PIPE SIZE TEMPERATURE DIAMETER WITHOUT WITH 3/8–IN.OR (°F) (IN.) INSULATION THICKER INSULATIONt 20 1.5 51 0 70 1.5 28 70 040 -20 1.5 16 70 20 2 45 70 0 2 -20 22 70 2 10 58 20 060 0 2 65 70 -20 35 70 2 20 70 20 2 55 55 0 2 48 55 080 -20 2 30 55 20 2.5 70 0 70 2.5 47 70 -20 2.5 28 70 20 2.5 40 40 0 2.5 40 40 100 -20 2.5 38 40 20 3 70 0 70 3 50 70 -20 3 28 70 20 3 70 70 0 3 61 70 120 -20 3 37 70 20 4 70 70 0 4 48 70 -20 4 23 70 20 3 60 60 0 3 60 60 140 -20 3 44 60 20 4 70 70 0 4 57 70 -20 4 30 70 *Pipe length(ft)specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as specified in Table 6. t Insulation thickness based on R value of 3.5(ft_•°F•hr)/(Btu•in.) 111101111111411. 1111101.140-11151400, .4.6.111110111111411101111116' 111.14.0. 11111101111141111011041011111111 Are"— VOW .0._....1111%.011111,40,1111111,00111106. —41 '41k:1101111111140.2.1114111.11011 I ,",-:.,° ,0001 =_= 1 i Nino, 1 i 7 ,' lb, 111041111/10110 Ihr A96128 Fig. 35—Rooftop Termination (Dimension "A" is Touching or 2-in. Maximum Separation) NOTE: If 115-v power supply to furnace or blower access panel 1. Prepurge period—As inducer motor comes up to speed, switch is interrupted during a call for heat,blower operates for 90 pressure switch contacts close to begin a 15-sec prepurge sec when power is restored before heating cycle is resumed. A. HEATING MODE period. 2. Ignitor warm up—At end of prepurge period, ignitor is When wall thermostat calls for heat, R-W circuit closes. Furnace energized for a 17-sec ignitor warm-up period. control performs a self-check,verifies pressure switch contacts are 3. Ignition sequence—When ignitor warm-up period is corn- open, and starts inducer motor. pleted, gas valve ,o enspermitting P g gas flow to burners —31— _ �� VENT Imo' ��=VENT 41 A �� 0�� I* � 1" MAXIMUM ��=�= .. \ I� (TYP) `. 111n01000" \ ��j� � * �j COMBUSTION AIR WO' II VENTi '� �\' I� COMBUSTION _-------%—\141..,-, 4`. AIR tr A A93056 � VENT Fig. 36—Concentric Vent and Combustion-Air Root Termination(Dimension "A" is Touching or 2-in. Maximum Separation) ka3057 Fig. 37—Concentric Vent and Combustion-Air Siae Termination (Dimension "A" is Touching or 2-in.Maximum Separation) VENT VENT -. moo,. ., -,_. COMBUSTION AIR �`"' COMBUSTION AIR> �' r �, COMBUSTION AIR - ::`° .-- --- 1 yam AIR.-:- ii"' ..a ti b•:.:.:: :':` : .., car- .. ;.. _ / a COMBUSTION AIR v�,-, � :..... `.. .;�N.: C.� i� A A96130 :7�^ " A96129 Fig.38—Sidewall Termination of 12 in. or Less 39—Sidewall Termination of More than 12 in. Dimes n "A" is TO his or 2-in. Maximum Separation) (DimewSere ".is.TpouAtter Cth er or 2-in. or is deem Separation)anti ( I. Yost ur e—muducer motor remains energize sec to where it is ignited.AI`ter� sec,ignitor is a-ener t e an P g a 2-sec flame-sensing period begins. burners are extinguished (5 sec if jumper has been cut for HUM terminal on control center is energized with gas 140 size unit in downflow orientation). valve.See Accessories- Humidifier section. B. COOLING MODE 4. Flame sensing—When burner flame is sensed, control begins blower on delay period and continues holding gas When thermostat calls for cooling, R-G and R-Y circuits close. R-Y circuit starts outdoor condensing unit,and combined R-Y and valve open. If burner flame is not sensed, control center de energizes R-G circuit starts furnace blower motor on cooling speed. Elec- tronic air cleaner EAC-1 terminal is energized with 115-v when- gas valve and ignition sequence is repeated. ever blower is operating. NOTE: Ignition sequence repeats 3 additional times before a When thermostat is satisfied, R-G and R-Y circuits are opened, lockout occurs. Lockout automatically resets after 3 hr or can be furnace continues operating on cooling speed for an manually reset by turning off 115-v (not at thermostat) for 3 sec furnace additional 90 blower minimum, then turning it on again. sec. 5. Blower on delay—Sixty sec after burner flame is proven C. CONTINUOUS BLOWER MODE (40 sec if jumper has been cut for 140 size unit in downflow When R-G circuit is made, blower motor operates on heating orientation), blower motor is energized on heating speed. speed. Simultaneously, electronic air cleaner terminal EAC-1 is energized. NOTE: Electronic air cleaner EAC-1 terminal is energized with 6. Blower off delay—When thermostat is satisfied, circuit 115-v whenever blower is operating. between R-W is opened,de-energizing gas valve(stopping If a call for heat (R-W) occurs while thermostat is in continuous gas flow to burners) and humidifier. Blower motor and blower mode, blower stops to allow furnace heat exchangers to electronic air cleaner remains energized 90, 135, 180, or heat up more quickly, then restarts at end of blower on delay 225 sec (depending on blower off time selection).Furnace period of 60 sec(40 sec if jumper has been cut for 140 size unit in is factory shipped set for a 135-sec blower off delay. downflow orientation). —32— speed.Then a gas heat mode begins.Blower remains operating at heating speed for 15 sec or until end of prepurge period, then blower shuts off until end of ignitor warm up and trial for ignition periods (a total of 24 sec).Blower restarts at heating speed. When R-W thermostat call disappears, control as been cut fortes post-purge period of 15 sec (5 sec if jump size unit in downflow orientation) and changes to cooling speed after a 2-sec delay. If R-W, R-Y, and R-G thermostat signals should disappear simultaneously,blower remains on for selectaerd heating blod the w eroff delay period (90, 135, 180, or 225 sec), OPEN STAND period(5 sec if jumper has been cut for es PIPE FOR through 15 sec post-purge DRAIN OR 140 size unit in downflow orientation).If R-W and R-Y thermostat HUMIDIFIER leavingR-G thermostat signal, blower signals should disappear,I I is remains on in heating speed and inducer remains on for 15 sec(5 lJ sec if jumper has been cut for 140 size unit in downflow TEE-- 41,,,p • ; orientation) to complete post purge period. � Control initiates a 90-sec blower only on period before starting another heat pump cycle if there is a power interruption. Anytime control senses false flame,control locks out of heating mode.This TO OPEN reaction occurs because control ignores W input dueo falstoe olflame ne DRAIN signal and, as a result, sees only Y input and goes mode blower off delay. All other control functions remain in standard format. NOTE: EAC-1 terminal is energized whenever blower operates. HUM terminal is only energized when gas valve is energized. A94054 E. COMPONENT TEST Fig.40—Example of Field Drain Attachment COMPONENT TEST SEQUENCE NOTE: All components are functionally operated except the gas Air valve. CONDENSATE TRAP iiI When component test is initiated,the following sequence of events occurs: 1. LED flashes a status code 4 times. D' O ` 2. Inducer motor starts and continues to run for remainder of tp...,- �� J component res[. 1j.'4 �1 3. Hot surface ignitor is energized for 15 sec, then de- WIRE TIES) �,,,�l�n„, energized. \ �` 4. Main blower operates at cooling speed for 10 sec,then turns ''�R�, • off. �� R4, speed for 10 sec,then turns .;,�� 5. Main blower operates at heating off. "'", � 111 6. Inducer motor stops. TgY REMOVING MAIN ��.1'`� ,�� ENT TESHEAT TAPE �_1na,,, F INITIATING COMPONENT(3 WRAPS MINIMUM) *. Id LIMIT SWITCH WIRE NOTE: NO thermostat signal may be present at control center and all blower time delay off periods must be completed. A93036 1. Leave 115-v power to furnace turned on. 2. Remove main furnace door.3. lass for current LED Fig, 41--Condensate Trap Heat Tape Look into blower access panel sight g' Blower reverts to continuous operation after heating cycle isstatus. completed. NOTE: Leave blower access panel installed to maintain power to control center to view access status. If a callblower for mode,eblowero r1')occurs whilem thermostat is in blower continuoused 4. BRIEFLY remove either LED wire fromtuthe main limit switch n changes from continuous speed goes out,then reconnect it. (heating speed) rmos t coolinglg speed. until the LED When thermostat cooling call is satisfied,R-Y opens and blower sure does not con- tact operates aon iadditionalous 90 see a cooling speed before reverting CAUTION:any Makec componentalimit such switchas the wires valve.If win- back to continuous operation(heating speed). is shorted,3-amp fuse on control center will blow. D. HEAT PUMP MODE When installed with a heat pump, furnace control automatically changes blower on delay defrost cycles.When R-W and R-Y NOTE: If wire to main limit is disconnected longer than 4 sec,the operation time during demandcontrol senses limit circuit is open. Main blower will start and t e tie at R-W,furnace ncontrol centertacontrol ss arts blower ainhheat ng are received status retrieval request will be ignored. —33— 5. When above items have been completed, the component test sequence will occur as described in the Component Test II. PRIME CONDENSATE TRAP WITH WATER Sequence section above. NOTE: Be sure to record the status code which is flashed 4 times CAUTION: Condensate tra at start of component test for further troubleshooting. A proper draining may not occur. The condensae trap must be PDhas or 2 6. After component testis completed and LED is ON continu- ously internal chambers which can ONLY be primed b y ously pour- ing water into the inducer drain side of condensate trap. indicating the furnace is ready to operate when a signal from the thermostat is received,replace main furnace door. INITIATING COMPONENT TEST BY JUMPERING CON- Fig. Remove upper inducer housing drain connection cap. (See TROL TEST TERMINAL Fig• 42.) 1. Remove main furnace door. ;t�• 2. Remove blower access panel. 1► 3. Manually close blower access panel door switch. Use apiece of tape to hold switch closed. o m�a ill WARNING: Blower access panel door switch opens 115-v power to control center. No component operation A can occur.Caution must be taken when manually closing this switch for service purposes. Failure to follow thisCal.11 �� I warning could result in electrical shock,personal injury, • or death. / 4. BRIEFLY short (jumper) TEST, 1/4-in. quick-connect terminal on control center(adjacent to the LED diagnostic <„� light)and the Com terminal on thermostat connection block. ! ' (See Fig. 25.) --- ° ° NOTE: If TEST to Com terminals are jumpered longer than 2 sec, I I LED will flash rapidly, and retrieval request will be ignored. 5. When above items have been completed, the componentti test sequence will occur as described in the Component Test Sequence section above. NOTE: Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting. 6. After component test is completed and furnace is operating Fig. 42—Inducer Housing Drain Tube properly,release blower access panel door switch, replaceA99118 2. Connect field-supplied 1/2-in. ID tube to upper inducer blower access panel, and replace main furnace door. housing drain connection. START-UP PROCEDURES I. GENERAL 3. Insert field-supplied funnel into tube. 1 4. Pour 1 quart of water into funnel/tube. Water should run 1. Furnace must have a 115-v power su must be maintained through inducer housing,overfill condensate trap,and flow nected and grounded. Proper polarity mu for correct operation. into open field drain. (See Fig. 43.) NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect,control center LED status indicator light will 5 Remove funnel and tube from inducer housing and replace flash rapidly and furnace will not operate. If not previously done,purge lines after all connections have been drain connection cap and clamp. 2. Thermostat wire connections at terminals R, W III. PURGE GAS LINES G and Y must be made at 24-v terminal block on control center. 3. Natural gas service pressure must not exceed 0.5 psig made and check for leaks. (14-in. wc),but must be no less than 0.16 psig(4.5-in. wWARNING: 4. Blower access panel must be in place to complete 24-v e). chamber. Never use matches, candles, flame, or other c). Never purge a gas line into a combustion A sources of ignition for purpose of checking leakage. Use electrical circuit to furnace. a soap-and-water solution to check for leakage.Failure to CAUTION: These furnaces are equipped follow this warning could result in fire, explosion, per- reset limit switch in burner box. This switch w will manual nif sonal in'u J ry> or death. A an overheat condition (rollout) occurs in burner enclo- sure. Correct inadequate combustion-air supply or im- proper venting condition and reset switch. DO NOT IV. ADJUSTMENTS jumper this switch. A. Set Gas Input Rate Before operating furnace, check each manual reset switch for Furnace gas input rate on rating plate is for installations at altitudes 2 up to 2000 ft. In the U.S.A.,the input ratings for altitudes above 2000 ft must be continuity. If necessary, press button to reset switch. reduced by 2 percent for each 1000 ft above sea level. —34— EXAMPLE: (0-2000 ft altitude using Table 8) Heating value= 1050 Btu/cu ft Specific gravity=0.62 41ff7 Therefore: Orifice No. 45 Manifold pressure 3.6-in. we MP * Furnace is shipped with No. 45 orifices. In this example all main burner orifices are the correct size _ 0 and do not need to be changed to obtain the proper input rate. Check and verify burner orifice size in furnace.NEVER ASSUMEORIFICE SIZE; ALWAYS CHECK AND VERIFY. 0 ir 2. Adjust manifold pressure to obtain input rate. • NOTE: Manifold pressure must always be measured with burner �� , enclosure front REMOVED. Gas meter must always be clocked with burner enclosure front INSTALLED. a. Remove burner enclosure front. b. Remove cap that conceals adjustment screw for gas valve regulator. (See Fig.44.) 1 0 'o – – ---\. Ili A99119 Fig. 43—Filling Condensate Trap 1 (I� In Canada, the input ratings must be derated by 5 percent for 1' ��. altitudes of 2000 ft to 4500 ft above sea level. Furnace input rate must be within±2 percent of input on furnace il ° 0 rating plate adjusted for altitude. I 1. Determine natural gas orifice size and manifold pressure for correct input. I a. Obtain average yearly heat value (at installed altitude) I from local gas supplier. b. Obtain average yearly specific gravity from local as Fi A00238 supplier. g g• 44—Redundant Automatic Gas Valve c. Verify furnace model and size.Table 8 can only be used for model 350MAV furnaces with heating sizes of 040 c. Turnadjusting screw,counterclockwise(out)to decrease mansure. pressure or clockwise(in)to increase manifold through 120. Table 9 can only be used for model 350MAV furnaces with a 140 heating size. pressure. d. Find installation altitude in Table 8 or 9. NOTE: This furnace has been approved for a manifold pressure of 3.2 in.we to 3.8 in.we when installed at altitudes up to 2000 ft. NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A. For altitudes above 2000 ft,the manifold pressure can be adjusted altitudes of 2001 to 3000 ft in Table 8 or 9. from 2.0 in. we to 3.8 in. wc. CAUTION: DO NOT bottom out gas valve regulator e. Find closest natural gas heat value and specific gravity on Table 8 or 9. ® adjusting screw. This can result in unregulated manifold f. Follow heat value and specific gravity lines to point of pressureand result in excess overfire and heat exchanger intersection to find orifice size and manifold pressure failurres. settings for proper operation. NOTE: If orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit of correct size. Never redrill an orifice. A burr-free and squarely aligned orifice hole is essential for proper flame characteristics. —35— TABLE 8-MODEL 350MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT FOR USE WITH 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BTUH PER BURNER,DERATED 2 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL) SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 850 43 3.7 43 3.8 42 3.2 42 3.3 42 3.4 875 43 3.5 43 3.6 43 3.7 43 3.8 42 3.2 m 900 44 3.7 43 3.4 43 3.5 43 3.6 43 3.7 c925 44 3.5 44 3.7 44 3.8 43 3.4 43 3.5 U 0 950 44 3.4 44 3.5 44 3.6 44 3.7 44 3.8 c to 975 44 3.2 44 3.3 44 3.4 44 3.5 44 3.6 R 2000 1000 45 3.7 45 3.8 44 3.2 44 3.4 44 3.5 a 1025 45 3.5 45 3.6 45 3.7 44 3.2 44 3.3 (I � 1050 45 3.3 45 3.4 45 3.6 45' 3.7 45 3.8 1075 45 3.2 45 3.3 45 3.4 45 3.5 45 3.6 1100 47 3.6 47 3.7 45 3.2 45 3.4 45 3.5 SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS 0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 775 43 3.8 42 3.2 42 3.3 42 3.4 42 3.5 800 43 3.5 43 3.7 43 3.8 42 3.2 42 3.3 Altitudes v 2001 825 44 3.8 43 3.4 43 3.6 43 3.7 43 3.8 2 to 850 44 3.6 44 3.7 44 3.8 43 3.5 43 3.6 U 3000 875 . 44 3.4 44 3.5 44 3.6 44 3.7 43 3.4 .0 or 900 44 3.2 44 3.3 44 3.4 44 3.5 44 3.6 F Canada d Al 925 45 = 3.7 45 3.8 44 3.2 44 3.3 44 3.4 uj 2000 950 45 3.5 45 3.6 45 3.7 45 3.8 44 3.3 m to 975 45 3.3 45 3.4 45 3.5 45 3.6 45 3.8 4500 1000 45 3.1 45 3.2 45 3.4 45 3.5 45 3.6 1025 45 3.0 45 3.1 45 3.2 45 3.3 45 3.4 SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS 0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 750 43 3.7 43 3.8 42 3.3 42 3.4 42 3.5 775 43 3.5 43 3.6 43 3.7 43 3.8 42 3.2 800 44 3.7 43 3.4 43 3.5 43 3.6 43 3.7 a 825 44 3.5 44 3.6 44 3.8 43 3.4 43 3.5 p 850 44 3.3 44 3.4 44 3.5 44 3.7 44 3.8 3001 d to 875 45 3.8 44 3.2 44 3.3 44 3.5 44 3.6 uj 4000 900 45 3.6 45 3.7 45 3.8 44 3.3 44 3.4 m 925 45 3.4 45 3.5 45 3.6 45 3.7 44 3.2 950 45 3.2 45 3.3 45 3.4 45 3.5 45 3.7 975 45 3.0 45' 3.2 45 3.3 45 3.4 45 3.5 1000 45 2.9 45 3.0 45 3.1 45 3.2 45 3.3 Orifice numbers shown in shading are factory installed. -36- TABLE 8-MODEL 350MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT(CONTINUED) FOR USE WITH 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BTUH PER BURNER,DERATED 2 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL) SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 750 43 3.4 43 3.5 43 3.7 43 3.8 42 3.2 43 3.4 43 3.5 43 3.7 03 775 44 3.7 44 3.8 44 3.7 44 3.8 43 3.4 co 800 44 3.5 44 3.6 44 3.6 44 3.7 825 44 3.2 44 3.4 44 3.5 U 4001 44 3.3 44 3.4 44 3.5 -°c to 850 45 3.7 ',45 3.8 44 3.3 R 5000 875 45 3.5 45 3.6 45 3.7 44 3.2 45 3.3 a w 900 45 3.3 45 3.4 45 3.5 45 925 45 3.1 950 45 3.0 45 3.1 45 3.2 45 3.3 45 3.4 SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold (FT) (BTU/CU FT) no. Pressure no. Pressure no. Pressure no. Pressure no. re3ss8ure 725 43 3.4 43 3.5 43 3.6 43 3.7 43 750 44 3.6 44 3.7 43 3.4 43 3.5 43 3.6 775 44 3.4 44 3.5 44 3.6 44 3.7 43 3.4 44 3.6 800 44 3.2 44 3.3 44 3.4 44 3.5 44 3.4 co R 825 45 3.6 45 3.7 44 3.2 44 3.3 U 5001850 45 3.4 45 3.5 45 3.6 45 3.8 44 3.2 ✓ to 45 3.4 45 3.6 45 3.7 m 6000 875 45 3.2 45 3.3 d 900 45 3.0 45 3.1 45 3.3 45 3.4 45 3.5 vi 925 45 2.9 45 3.0 45 3.1 45 3.2 45 3.3 950 45 2.7 45 2.8 45 2.9 45 3.0 45 3.1 975 45 i 2.6 45 2.7 45 2.8 45 2.9 45 2.9 1000 45 2.5 45 2.5 45 2.6 45 2.7 45 2.8 SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS0.58 0.60 0.62 0.64 0.66 RANGE HEAT VALUE (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 675 43 3.6 43 3.7 43 3.8 42 3.2 42 3.3 700 44 3.8 43 3.4 43 3.6 43 3.7 43 3.8 T 725 44 3.6 44 3.7 44 3.8 43 3.4 43 3.5 p 750 44 3.3 44 3.4 44 3.6 44 3.7 44 3.8 6001 a to 775 45 3.8 44 3.2 44 3.3 44 3.4 44 3.5 Uj 7000 800 45 3.5 45 3.7 45 3.8 44 3.2 44 3.3 m 825 45 3.3 45 3.4 45 3.6 45 3.7 45 3.8 850 45 3.1 45 3.2 45 3.4 45 3.5 45 3.6 875 45 3.0 45 3.1 45 3.2 45 3.3 45 3.4 Orifice numbers shown in shading are factory installed. -37- TABLE 8-MODEL 350MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT(CONTINUE i 040 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000 BT HFOR USEI TH PER BURNER, DERATED 2 PERCENT FOR EACH 1000 FT D) ALTITUDE SPECIFIC GRAVITY OF NATURAL GAS ABOVE SEA LEVEL) AVG GAS RANGE HEAT VALUE 0.58 0.60 0.62 6 (Fr) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice 0 6Manifold Orifice 0 6Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure , 650 43 3.5 43 ' 675 44 3.7 43 3.8 42 3.2 42 3.3 3.8 43 3.4 43 3.5 43 3.6 43 3.7 700 443.5 7001 725 44 3.3 44 3.6 44 3.8 43 3.4 43 44 3.5 to 750 3.4 3.5 44 3.6 8 o 45 3.7 45 3.8 44 44 3.7 775 45 3.5 45 3.6 3.3 44 3.4 44 3.5 800 45 45 3.7 45 3.8 44 3.3 3.3 45 3.4 45 3.5 45 3.6 45 3.7 825 45 3.1 45 3.2 850 45 3.3 45 3.4 45 3.5 45 2.9 45 3.0 45 3.1 45 ALTITUDE AVG GAS SPECIFIC GRAVITY OF NATURAL GAS 3.2 45 3.3 RANGE HEAT VALUE 0.58 0.60 0.62 (Fr) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice 0 6Manifold Orifice 0 6Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 625 43 3.5 43 3.6 43 a 650 44 3.7 43 3.4 43 3.8 42 3.2 42 3.3 Altitudes75 44 3.5 o 8001 3.5 43 3.6 43 3.7 675 44 3.2 44 3. 6 44 3.7 44 3.8 43 3.4 ce to 725 3.3 44 3.444 9000 750 45 45 3.6 45 3.8 44 3.6 44 3.7 3.2 44 3.3 44 3.4 cri 45 3.4 3.5 45 775 45 3.2 '' 45 3.3 3.6 45 �" 3.8 44 3.2 800 45 3.4 45 3.5 45 3.6 • 45 ' 3.0 45 3.1 45 3.2 45., ALTITUDE AVG GAS SPECIFIC GRAVITY OF NATURAL GAS 3.3 5 3.4 RANGE HEAT VALUE 0.58 0.60 0.62 (FT) (BTU/CU FT) Orifice Manifold Orifice Manifold Orifice Manifold Orifice 0 6Manifold Orifice 0 6Manifold no. Pressure no. Pressure no. Pressure no. Pressure no. Pressure 600 43 3.5 43 3.6 43 3.7 625 44 3.7 44 3.8 43 3.5 43 3.2 42 3.3 O 9001 675 650 44 3.4 44 3.5 44 3.7 44 3.8 43 3.4 (fl 10,000 700 45 3.6 45 3.7 44 3.8 44 3.3 45 3.4 44 3.5 44 3.6 m 725 45 3.3 45 3.4 45 3.8 44 3.3 44 3.4 750 3.6 45 3.7 45 3.8 45 3.1 45 3.2 45 775 , 45 3.3 45 3.4 45 3.5 2.9 45 3.0 45 3.1 *Orifice numbers shown in shading are factory installed. 45 3.2 45 3.3 -38- TABLE 9—MODEL 350MAV ORIFICE SIZE AND MANIFOLD PRESS REES FOR CORRECT INPUT ABOVE SEA LEVEL) FOR USE WITH 140 THROUGH 120 SIZE(TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 2 PERCENT FOR EACH 1000 FT SPECIFIC GRAVITY OF NATURAL GAS 0.66 ALTITUDE AVG GAS 0.58 0.60 0.62 0.64 HEAT VALUEno.Manifold Manifoldsure no. Manifoldsure RANGE Orifice Manifold Orifice Manifoldressure OrificenoPressure Orifice Orifice (FT) (BTU/CU FT) no Pressure nO�®� 40 � 40�� 850 111311111103111101111110.1112111111111111 900 ®1113111111301111111=111111111111131111110111111113111111111111��®�� 3.4 p 950 ®43 Mal® ®® ® � 43 43 ® 43 43 to 43 IMBEEM 2000 1000 ® 43 3.6 1025 43 43 ® 43 1050 43 ® 43 EZIO® 43 ® 43 ® 43 INNUMEMI liffill 1100 �®44 NM SPECIFIC OF GAS43 ® 1100 �® 0.66 AVG GAS p 58 0.60 0.62 0.64 ALTITUDEno. Pressure RANGE HEAT VALUEno. Pressure T Orifice Manifold Orifice Pressure OrificenoPressure Orifice Manifold Orifice Manifold (FT) (BTU/CU F ) no. Pressure no. 40 ® � ® 40 ®� 40 • ane� 3.6 3.6 �® 800 111311111111111111011111113111111101111115111111=®® Altitudes ®�� 2001 850 Mill®�® '� �� 11101111 to 43 3000 = :4333 3 �� ® or 900 43 3.6 ® 43 Canada 11133111 Altitudesitaill 43 ® 43NEM 43 43 20t00 100043 Ilatal 950 43111111311111 4 43 43 ® 43 43 4500 25 4 3.0 MUM 43 3.0 43 ®», NMI 43 1025 MEM SPECIFIC GRAVITY OF NATURAL GAS 0.66 ALTITUDE AVG GAS 0.58 0.60 0.62 0.64 RANGE HEAT VALUEPressure no. Pressure no. Pre® FT) Orifice Manifold Orifice Manifold OrificenoManifold Orifice Manifold Orifice Manifold (Fr) (BTU/CUno. Pressure 40 � ® 40 750 41 ®�� 3.6 MEM 800 �®®®�®® �' 01111111101111 8 3001111=11110 850 43 43 ��4 Mall®��® 4000 900 43 N ® 43 ® 434Mall 43 43 • 43 ® 43 ® 43 � 43 ® 43 MEM 950 43 2.9 43' 3.0 43 3.0 43 3.0 43 111131111 • �� 43 ® 43 * 1000 43 Orifice numbers shown in shading are factory installed. —39— TABLE 9-MODEL 350MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT (TABULATED DATA BASED ON 23,000FORUSE WITH PER BURNER, DERATED 2 PER FURNACES ONY INPUT(CONTINUED) ALTITUDE AVG GAS CENT FOR EACH 1000 FT ABOVE SEA LEVEL) RANGE HEAT VALUE SPECIFIC GRAVITY OF NATURAL GAS (N 0.58 0.60 (BTU/CU FT) Orifice Manifold 0.62 Orifice Manifold 0.64 no. Pressure Orifice Manifold 0.66 no. Pressure Orifice ese nO. 3.6 "0• PressureManifold 750 no. Pressure no. Pressure INEMEIMEIN ® 40 3.6 40 IIMMI 3.6 Li __ IIII �� 3.6 5000 850 43 MEM 4®�®��0��® 11111/330. 43 ® ® 43 ��®®® 900 43 43 3.4 43 0 • 43 ® 3 ® 43 ® 43 ® 43 MEOW 95043 3.6 3.0 ALTITUDE 43 • 43 ® 43 ® 43, ®ammo 43 AVG GAS 43 3.0 S® GRAVITY OF NATURAL GAS® 43 RANGE HEAT VALUE 0.58 (FT) (BTU/CU FT) Orifice Manifold 0.60 0.62 Orifice Manifold Orifice 0'64 0.66 no. Pressure no. Manifold Orifice 70011113111111(11111111:11111111111311111111311111111:111 ®0 Pressure no. PressureManifold no. Pressureesue ® no. Pressure ®® � no. 750 ��®�� 40 � 40 OLEN 800 Illasim® ®�®O�S�� 43 1111311111 5001 43 �� 43 111131111 to 85043 0 6000Won 43 43 � 43 � 4MEM3 900 43 43 11.111. 43 ® 443 1111131111 43 43 111131.11 43 3.0 950 43 MUM® 43 4 NEM 43 43 ® 43 M 111.1311.1 43 ME= 43 ® 43 3.0 43MEM 1000 43 43 2.6 43 ® 4 2.9 43 43 3.0 ALTITUDE AVG GAS 43' + 43 Minn RANGE SPECIFIC GRAVITY O®AL GAS HEAT VALUE 0.58 0.60 (FT) (BTU/CU FT) Orifice Manifold 0.62 Orifice Manifold Orifice 0.64 0.66 no. Pressure no. Pressure Manifold Orifice 650 0� no. Pressure Manifoldurno. Pressureese 40 40 40• Pressure no. 700 ®, ® ® 40 1111131111110111111311111 to 43 ®®� � 3.6 �® O : ° __ 1111ESINI 4° Ilan 4°QllEall v) 000 43 awn®®��®0� 800 4Nun 43 ��®� 850 INEall INIMINII 43 ® 43111 43 43 ERNI®® 43 3.0 43 43 43 MEM 43 11112111 43 ® ® 43 3.6 mem 'Orifice numbers shown in shading are factory installed. 43 43 43 43Mill 3.0 43 awn 43 : -40- EXAMPLE: 100,000 Btuh input furnace installed at 4300 e ft. Rate 441 till .�\ Derple =` at Installation Furnace Input Rate X Multiplier Altitude Fu %\�/ at Sea LevelFactor , 100,000 X 0.91 = 91,000 TABLE 10—ALTITUDE DERATE MULTIPLIER FOR U.S.A. 111111. � ORIFICE ALTITUDE PERCENT DERATE MULTIPLIER —�j (FT) 0-2000 2001-3000 OF DERATE 0 FACTOR FOR U.S.A.* 1.00 BURNER 0.95 4-6 0.93 3001-4000 0.91 � 4001-5000 8-10 0.89 A93059 5001-6000 10-12 6001-7000 11111131111111 0.87 0.850531111 7001-8000 16-18 0.83 CAUTION: DO NOT redrill orifices. Improper drilling 8001-9000 18-20 0.81 (burrs, out-of-round holes, etc.) can cause excessive 9001-10,000 © burner noise and misdirection of burner flames.This can result in flame impingement of burners and heat exchang- 'Derate multiplier factor is based on midpoint altitude for altitude range. ers causing failures. CANADA d. Replace gas valve regulator adjustment screw cap. At installation altitudes from 2000 to 4500 ft,this furnace must be ram derated 5 percent by an authorized Gas Conversion Station or e. Replaburner ethft n verify adjusted gas Dealer. To determine correct input rate for altitude, see example input rate using methoodd outlint ned in item 3. above and use 0.95 as derate multiplier factor. f. Look through me. sight urn glass in burner enclosure and, check b. Turn off all other gas appliances and pilots. bu transerparent. flame.(See Fer flame should be clear blue,almost c. Start furnace and let operate for 3 minutes. transparent. Fig.45.) d. Measure time(in sec)for gas meter test dial 1 revolution. BURNER FLAMEe. Refer to Table 11 for cu ft of gas per hr. BURNER f. Multiply gas rate (Cu ft/hr) X heating value (Btu/cu ft) —� using natural gas heating value from local gas * 't::,+:41A� utility/supplier. fittiri EXAMPLE: (0-2000 ft altitude) Furnace input from rating plate is 100,000 Btuh. 14 AN ° Btu heating input=Btu/cu ft X Cu ft/hr o Heating value of gas=975 Btu/cu ft Time for 1 revolution of 2-cu ft dial=70 sec �� Gas rate= 103 cu ft/hr (from Table 11) $ Btu heating input = 103 X 975 = 100,425 Btuh. In this example,the orifice size and manifold pressure adjustment is within±2 percent of the furnace input rate. MANIFOLD A89020 B. Set Temperature Rise Fig. 45—Burner Flame CAUTION: Temperature rise must be within limits 3. Verify natural gas input rate by clocking gas meter. specified on unit rating plate.Recommended operation is A NOTE: Be sure all pressure tubing, combustion-air and vent at midpoint of rise or above.Failure to follow this caution result in condensing or overheating the heat ex- pipes,and burner enclosure front are in place when checking input maychangers. by clocking gas meter. a. Calculate high-altitude adjustment(if required). UNITED STATES Determine and adjust air temperature rise as follows: At altitudes above 2000 ft, this furnace has been ap- 1, Place thermometers in return and supply ducts as close to proved for a 2 percent derate for each 1000 ft above sea level. See Table 10 for derate multiplier factor. furnace as possible.Be sure thermometers do not see heat exchanger so that radiant heat does not affect readings.This practice is particularly important with straight-run ducts. —41— TABLE 11—GAS RATE(CU FT/HR) SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL C. Adjust Blower Off Delay(Heat Mode) FOR 1 ® If desired, the main blower off time delay REVOLUTION® FOR 1 ®® 10Elingigal®REVOLUTION® lengthened or shortened when operating in the heating mode to may be immkrAmmliall 600 1800 50 ®m iso provide greater comfort.See Table 13 forgposition of switches and ®0��® Fig. 24 or 25 for location of switches on control center. 346 0®� �� 340 00®' ® 56®0� TABLE 13—BLOWER OFF DELAY SETUP SWITCH ® 400 1 � 316® POSITION �iiiioo mm 310 DESIRED HEATING SETUP SWITCH POSITION .11 20 ®® 59 0® 305 MODE BLOWER OFF ®®mom 60 0m 3005 DELAY(SEC) 0�® 64 0® 2810 90 OFF r ®111111 , 66 mom® OFF � ®i 70 m 265 180 OFF OFF � ® r ON �@im•ramIm�j 76 0 2®agfill 11111111M11.1111 ON ON 30 wawa" 600 s®o � D. Set Thermostat Heat Anticipator 0®_®®�®WNW. 214 0 88 220 Thermostat heat anticipator must be set to match amp ®�® 86 m0 209 components in R-W circuit.Accurate amp draw measurementsan ®®' m� 90 Itouro 00 205 be obtained at thermostat subbase terminals R and W. �0 189� 486 92 0m 296 Fig. 46 illustrates an easy method of obtaining 94 menu. Amp these measure- �0 �'� 96 0m 192 reading should be taken after blower 40 motor has m 98 mom 188 started. See thermostat manufacturer's instructions fordjus ng 88 m 450 100 m heat anticipator and for v _0 102 _®m 1787varying heating cycle length. ®� 104 0m�® 1064 mm 170 THERMOSTAT SUBBASE �mm 409 108 ®m 167 TERMINALS WITH �m� 400 ®® �0®m ®0 164 THERMOSTAT REMOVED _®�� 116 ® 161 HO��®�—�IIMI 120 = 1® VOLT/AMMETER 1111111 2. When thermometer dings stabilize, subtract return-air tem- ©W perature from supply-air temperature to determine air tem- perature rise. 3. Adjust temperature rise by adjusting blower speed.Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. WARNING: Disconnect 115-v electrical power before \` \ A changing speed tap. Failure to follow this warnin cou 10 TURNSj� result in personal injury. g Id N-- FROM UNIT 24-VOLT 4. To change blower motor speed selections for heating mode, ExAMPLE. TERMINAL BLOCK remove blower motor lead from control center HEAT 5.0 AMPS ON AMMETER terminal. (See Fig. 25.) Select desired blower motor speed 10 TURNS AROUND JAWS --0.5 AMPS FOR THERMOSTAT SETTING lead from I of the other terminals and relocate it to HEAT terminal.See Table 12 for lead color identification.Recon- A80201 nect original lead on SPARE terminal. Fig. 46—Amp Draw Check with Ammeter Follow this same procedure for proper selection of COOL speed selection. V. CHECK SAFETY CONTROLS This section covers the safety controls that must be checked before the installation is complete. A. Check Primary Limit Control TABLE 12—SPEED SELECTOR This control shuts off combustion control system and energizes COLOR SPEED FACTORY- 1111.111. SHIPPED air-circulating blower motor if furnace overheats. Recommended CONNECTION method of checking this limit control is to gradually block off Yellow(When Present High COol return air after furnace has been operating for a period of at least Medium High Spare 5 minutes.As soon as limit control has shut off burners,return-air Medium Low 11.111211. opening should be unblocked to permit normal air circulation.By Red Low Spare using this method to check limit control,it can be established that limit is functioning Co return-air supply ormootor failure. d operates if there is a restricted mmon Corn If limit co trol does not function during this test, cause must be determined and corrected. —42-- CHECKLIST—INSTALLATION LOAD CALCULATION Heating Load(Btuh) Condensate Drain Unit Level or Pitched Forward Internal Tubing Connections Free Cooling Load(Btuh) of Kinks and Traps Furnace Model Selection _ External Drain Connection Leak COMBUSTION AND VENT PIPING Tight and Sloped Condensate Trap Primed before Termination Location Start-Up Heat Tape Installed if Required Roof or Sidewall CHECKLIST—START-UP Termination Kit—2 Pipe or Gas Input Rate _ (Set Within 2 percent of Rating Concentric Plate) Combustion-Air Pipe Length _� Combustion-Air Elbow Temperature Rise Adjusted Quantity Vent Pipe Length Thermostat Anticipator Vent Pipe Elbow Quantity Anticipator Setting Adjusted or Pipe Diameter Determined from Sizing Table Cycle Rate(3 Cycles per Hr) Pipe Sloped to Furnace Selected Pipe Insulation Over Ceilings Safety Controls Check Operation Low-Ambient Exposed Pipes Primary Limit B. Check Pressure Switch Pressure Switch This control proves operation of draft inducer. Check operation as follows: 5. Turn off 115-v poker to furnace. urnace. 1• Turn off 115-v p 6. Reconnect inducer motor leads,reinstall main furnace door, ower to furnace. and turn on 115-v 2. Remove main furnace door VI. CHECKLIST power supp]y, lead wires from wire h and disconnect inducer motor CKLIST harness. 1. Put away 3. Turn on 115-v tools and instruments. Clean power to furnace. 2. Verify up debris. 4. Set the manual reset switch has continuity. thermostat to call for heat pressure switch is functioningand wait 1 3. Verify that blower and control access doors are minute. When installed. should NOT glow,is and properly,hot surface i Properly flashes a Status Code 31, control center diagnosticlight 4. Cycle test furnace with r inducer motor is disconnected,shut furnaf hot surface cedowor nmm den room thermostat. 5. Check operation of accessories per manufacturer's instruc- ately. Determine reason pressure switch did not function tions. properly and correct condition. 6. Review User's Guide with owner. 7. Leave literature acket near furnace. —43— SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your equipment discussed in this manual, including: knowledge of the eq p • Unit Familiarization •Maintenance��perating Sequence • Installation Overview A large selection of product, programs is available, using popular a { and skills rials. Allinclude video and/or slides, plus companion video-based formats and book. Classroom Service Training plus"hands-on" the products in our labs can mean ined confidence that really pays dividends in faster troubleshooting,fewer bas ons and schedules are in our catalog. callbacks• Course descriptions CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 • • 36pm4012 Catalog No.5335-007 ©2000 Bryant Heating&Cooling Systems 7310 W.Mortis St.Indianapolis,IN 46231 --4A— Printed in U.S.A. service and 350MAV maintenance procedures Series E & F b rya nt 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDENSING GAS FURNACE Cancels: SP05-38 SP05-47 10-00 NOTE: Read the entire instruction manual before starting the installation. This symbol ---->indicates a change since the last issue. MONO lg." ,,,,,„ (1) (D n. �,.,, o a) 0- K.K. P0 A93040 5. CD n fu TABLE OF CONTENTS C) (1)SAFETY CONSIDERATIONS 1 GENERAL 2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 2 CARE AND MAINTENANCE 2 Cleaning and/or Replacing Air Filter 3 Blower Motor and Wheel Maintenance 3 Cleaning Burners 4 A98308 Cleaning Heat Exchangers 5 Flushing Collector Box and Drainage Fig. 1—Multipoise Furnace in Upflow Orientation System 6 Servicing Hot Surface Ignitor 6 EFFICIENCY RATING Electrical Controls and Wiring CERTIFIED Checking Heat Tape Operation DESIGN ama, (If Applicable) 8 Winterizing 8 WIRING DIAGRAM 941.1'4 t�,e5 Gorppref' , •` TROUBLESHOOTING 9 fl c. �� CERTIFIED SAFETY CONSIDERATIONS cear'F'E° 1Ee°1!)Z- Installing and servicing heating equipment can be hazardous due to gas and electrical components.Only trained and qualified person- 6%,5'j1� <k- 5 nel should install, repair, or service heating equipment. 09001 #fk` Untrained personnel can perform basic maintenance functions REGISTERED QUALITY SYSTEM such as cleaning and replacing air filters.All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. ANSI/NFPA 90B.In Canada,refer to the CAN/CGA-B/49.1-and Follow all safety codes. In the United States, follow all safety .2-M95 National Standard of Canada, Natural Gas and Propane codes including the National Fuel Gas Code (NFGC) NFPA Installation Codes (NSCNGPIC). Wear safety glasses and work 54-1999/ANSI Z223.1-1999 and the Installation Standards,Warm gloves. Have a fire extinguisher available during start-up and Air Heating and Air Conditioning Systems (NFPA 90B) adjustment procedures and service calls. —1— Recognize safety information. This is the safety-alert symbol&. When you see this symbol on the unit and in instructions or AIRFLOW manuals, be alert to the potential for personal injury. Q Understand the signal words DANGER, WARNING, and CAU- TION. These words are used with the safety-alert symbol. DAN- GER identifies the most serious hazards which will result in severe °i personal injury or death. WARNING signifies hazards which UPFLOW could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage.NOTE is used to highlight \ suggestions which will result in enhanced installation, reliability, -411.111P'or operation. HORIZONTAL LEFT \ I HORIZONTAL ✓ RIGHT WARNING: The ability to properly perform mainte- DOWNFLOW AIRFLOW nance on this equipment requires certain expertise, me- AIRFLOW chanical skills, tools, and equipment. If you do not possess these,do not attempt to perform any maintenance & on this equipment other than those procedures recom- mended in the User's Manual. FAILURE TO FOLLOW AIRFLOW THIS WARNING COULD RESULT IN POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS PER- A93041 SONAL INJURY, OR DEATH. Fig. 2—Multipoise Orientation 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity(for example;DO WARNING: Never store anything on,near,or in contact NOT move or shuffle your feet, DO NOT touch un- with the furnace, such as: grounded objects, etc.). 1. Spray or aerosol cans, rags, brooms, dust mops, 4. If you touch ungrounded objects (recharge your body with vacuum cleaners, or other cleaning tools. static electricity),firmly touch furnace again before touch- 2. Soap powders, bleaches, waxes or other cleaning & compounds, plastic or plastic containers, gasoline, ing control or wires. kerosene,cigarette lighter fluid,dry cleaning fluids,or 5. Use this procedure for installed and uninstalled (un- other volatile fluids. grounded) furnaces. 3. Paint thinners and other painting compounds, paper 6. Before removing a new control from its container, dis- bags, or other paper products. charge your body's electrostatic charge to ground to protect Failure to follow this warning can cause corrosion of the heat exchanger, fire,personal in u the control from damage.If the control is to be installed in ] ry,or death. a furnace, follow items 1 through 5 before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching GENERAL ungrounded objects. These instructions are written as if the furnace is installed in an 7.upflow application. An upflow furnace application is where the An ESD service ko (available Dom commercial sources) may also be used to blower is located below the combustion and controls section of the prevent ESD damage. furnace, and conditioned air is discharged upward. Since this furnace can be installed in any of the 4 positions shown in Fig.2, CARE AND MAINTENANCE For continuing high performance and to minimize possible equip- you may need to revise your orientation to component location accordingly. ment failure,it is essential that maintenance be performed annually on this your ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS maintenance equipment.ontractonsult availabilitylocal dealer for maintenance and CAUTION: Electrostatic discharge can affect electronic WARNING: Turn off the gas and electrical supplies to components.Take precautions during furnace installation the unit before performing any maintenance or service. and servicing to protect the furnace electronic control. & Follow the operating instructions on the label attached to ® Precautions will prevent electrostatic discharges from the furnace.Failure to follow this warning could result in personnel and hand tools which are held during the personal injury or death. procedure.These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electro- The minimum maintenance that should be performed on this static potential. equipment is as follows: 1. Check and clean or replace air filter each month as required. 2. Check blower motor and wheel for cleanliness annually. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE 3. Check electrical connections for tightness and controls for CONTROL PRIOR TO DISCHARGING YOUR BODY'S proper operation each heating season.Service as necessary. ELECTROSTATIC CHARGE TO GROUND. 4. Check for proper condensate drainage. Clean as necessary. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control.Tools held in 5. Check for blockages in combustion-air and vent pipes a person's hand during grounding will be satisfactorily annually. discharged. 6. Check burners for cleanliness annually. —2— WASHABLE FILTER IN FURNACE —N. -44 \4;"-* 11.I 1 4:Tiv-I'l. fl '"< \ FILTER RETAINER Ø /,,,_WASHABLE FILTER \ FILTER to , SUPPORT $, . :1' s.� FILTER10.0001, RETAINER WASHABLE FILTER OR / D DISPOSABLE MEDIA C\ WASHABLE FILTER OR FILTER IN FILTER CABINET DISPOSABLE MEDIA FILTER A00233 IN FILTER CABINET Fig. 4—Filter Installed for Side Inlet A00232 Fig. 3—Bottom Filter Arrangement Place filter in furnace. ® CAUTION: Personal injury could result from sharp 8. Replace blower access panel and main furnace door. metal edges,etc. Use care when removing parts. 9. Turn on electrical supply to furnace. II. BLOWER MOTOR AND WHEEL MAINTENANCE I. CLEANING AND/OR REPLACING AIR FILTER To ensure long life,economy,and high efficiency,clean accumu- The air filter arrangement may vary depending on the application lated dirt and grease from blower wheel and motor annually. or orientation. The inducer and blower motors are pre lubricated and require no additional lubrication. These motors can be identified by the 111 CAUTION: Never operate unit without a filter or with absence of oil ports on each end of the motor. service waning couldr results innl removed.personalFure njto follow this The following items should be performed by a qualified warning a fire or injury. technician. Clean blower motor and wheel as follows: NOTE: If the filter has an airflow direction arrow,the arrow must 1. Turn off electrical supply to furnace. point toward the blower. 2. Remove main furnace door and blower access panel. To clean or replace filters,proceed as follows: 3. Disconnect wires. -If filter is installed in filter cabinet adjacent to furnace: All factory wires can be left connected,but field thermostat 1. Turn off electrical supply to furnace. connections may need to be disconnected depending on 2. Remove filter cabinet door. their length and routing. 3. Slide filter out of cabinet. 4. Position control box,transformer,and door switch assembly 4. If equipped with permanent,washable filter,clean filter by to right side of furnace casing. spraying cold tap water through filter in opposite direction of airflow.Rinse filter and let dry.Oiling or coating of thet 5. If condensate trap is located in left- or right-hand side of furnace casing, proceed toitem otherwise remove trapo filter is not recommended. and tubing as described below: 5. If equipped with factory specified disposable media filter, replace only with media a. Disconnect field drain connection from condensate trap. filter having the same part number b. Disconnect drain and relief port tubes from condensate and size. trap. 6. Slide filter into cabinet. c. Remove condensate trap from blower shelf. 7. Replace filter cabinet door. 6. Remove screws securing blower assembly to blower shelf 8. Turn on electrical supply to furnace. and slide blower assembly out of furnace. If filter is installed in furnace blower compartment: 7. Clean blower wheel and motor by using a vacuum with soft 1. Turn off electrical supply to furnace. brush attachment.Be careful not to disturb balance weights 2. Remove main furnace door and blower access panel. (clips)on blower wheel vanes.Do not bend wheel or blades 3. Release filter retainer wire. (See Figs. 3 and 4.) as balance will be affected. 8. If greasy residue is present on blower wheel,remove whee l 4. Slide filter out of furnace. from the blower housing and wash it with an appropriate 5. Furnaces are equipped with permanent, washable filter(s). Clean filter sprayingcold degreaser.To reove wheel: a. Mark blowero rwheel location on shaft before disassembly tap water through filter in m opposite direction of airflow. to ensure proper reassembly. b. Loosen setscrew holding blower wheel on motor shaft. 6. Rinse filter and let dry. Oiling or coating filter is not recommended. —3— NOTE: Mark blower mounting arms and blower housing so each arm is positioned at the same hole location during reassembly. c. Mark blower wheel orientation and cutoff plate location WARNING: Blower access panel door switch opens 115-v power to control center. No component operation to ensure proper reassembly. ® can occur.Caution must be taken when manually closing d. Remove screws securing cutoff plate and remove cutoff this switch for service purposes. Failure to follow this warning could result in personal injury or death. plate from housing. e. Remove bolts holding motor mounts to blower housing and slide motor and mounts out of housing. Disconnect 15. If furnace is operating properly,release blower access panel capacitor and ground wire attached to blower housing door switch,replace blower access panel,and replace main furnace door. before removing motor. f. Remove blower wheel from housing. HI. CLEANING BURNERS g. Clean wheel per instructions on degreaser cleaner. The following items should be performed by a qualified service 9. Reassemble motor and blower wheel by reversing items 8b technician. If the burners develop an accumulation of light dirt or through 8f. Ensure wheel is positioned for proper rotation. dust, they may be cleaned by using the following procedure: Be sure to attach ground wire. 1. Turn off gas and electrical supplies to furnace. 10. Reinstall blower assembly in furnace. 2. Remove main furnace door. 11. Reinstall condensate trap and tubing if previously removed. 3. Remove burner box cover. a. Reinstall condensate trap in hole in blower shelf. b. Connect condensate trap drain tubes.See Fig.8 or tubing 4 Using backup wrench,disconnect gas supply pipe from gas valve. diagram on main furnace door for proper tube location. 5. Remove wires from gas valve. Note location for reassem- (1.) Connect 1 tube (blue or blue and white striped) bly. from collector box. CAUTION: Label all wires prior to disconnection when (2.) Connect 1 tube (violet or unmarked) from inducer A servicing controls. Wiring errors can cause improper and housing. dangerous operation. (3.) Connect 1 tube (relief port, green or pink) from collector box. 6. Remove burner box pressure tube from gas valve regulator c. Connect field drain to condensate trap. NOTE: Ensure tubes are not kinked or pinched,as this will affect fitting. operation. 7. Remove screws that secure manifold to burner box. (See 12. Reinstall control box, transformer,and door switch assem- Fig5.) bly on blower shelf. CELL 13. Reconnect wires. PANEL Refer to furnace wiring diagram and connect thermostat MANIFOLD leads if previously disconnected. (See Fig. 15.) MOUNTING SCREW NOTE: Refer to Table 1 for motor speed lead relocation if leads . %%A‘--- '‘11"6410711'@ o were not identified before disconnection. �� -ill COLOR FACTORY `�!;! II SPEED ATTACHED TO `�y,.l High Cool o poAll':.1„ �Yellow(When Present) Medium High S are p aMedium LowRed IIIIIIICEIMIN Low Spare 1 Common Corn MANIFOLD GAS VALVE REGULATOR FITTING CAUTION: Heating speed selection MUST be adjusted A to provide proper temperature rise as specified on the GAS VALVE rating table. Failure to adjust the heating speed may A96304 shorten heat exchanger life. Fig• 5—Burner Box Assembly 8. Remove'manifold,orifices, and gas valve as 1 assembly. 14. Turn on electrical supply. Manually close blower access 9. Remove screws attaching burner assembly panel door switch.Use a piece of tape to hold switch closed. in burner box. Check for proper rotation and speed changes between 10. Remove burner assembly from burner box. heating and coolingbto NOTE: All burners are attached to burner bracket and can be control center thermostat terminas.R(See FignG d 11.)R to Y on removed as 1 assembly. 11. Clean burners with soft brush and vacuum. —4— top filler panel and rotate burner box to 2 screws attaching attaching 9 Remove screws Rain access to Fig• upwards to b burner boxer cell panel.(See valve assembly e Cell panel. orifice, and gas grommet is installed screws attaching burner manifold, seal g 10. Remove valve, and 12. Reinstall m Ensure manifold 5) manifold, gas and orifices. ace wiring box cover' and a soft burner box• burners fit over to Earn` NOTE: Burner be removed as 1 assembly a vacuum properly as valve. Refer should s with assembly : er opening: t wires tog location• regulator heat exchanger ensure they 13 diagram e for proper wire gas valve 11• Clean Fly 6.) changers to diagram tube toinspect the heat ex of Combustion box pressure brush. R insp burner cleaning, � restrict low 14. Reinstall backup wrench NOTE: After cleann objects that may fitting• as valve usi roper orient leak arc free of all(See Fi reassembly. supply Pipe to imp gh 10 for reas revert rotation andgas leaks. products. 4 through 15. Reinstall gasdope to prevent verse items on gas valve to P 12. Re Use propane gas resistant pipe PRIMARY EN�NOS NOTE: on tape. r knob MUST be facing INLET O DO NOT use Tel AWING: Gas valves Failuwitch re to follow this warning W A ward. erSOnal injury,or death. forward or tilted upward. could result in property Cover. 01-41 � 1, --;----i �� 6 Replace burner box supplies to furnace. T_ 1 electrical ' � _______/ t17. Turn on gas and 15. Check for gas leaks. lame, or candles,leakage.Use a matches, or ath. %IklA WAF{NING: Never use Check for g' thiswarningsources of ignition to to follow A other ; water solution• Failure or death• soaP-and afire,personal injury' could result in' door. . A930a0 19 Replace main furnace CHANGERS HEAT EXCHANGERS b a qualified service Heat NTNG Inlet Openings of primary T CLEANING performed y items should ._Cleaning The following Fig. Exchangers dust on the gas valve MUST technician. Exchangers of light dirt or wire from Failure to Heat elationThe ground ent screw• will the primary et an accumulation procedure: WARNING: burner box attachment round heat exchangers g the following P of soot to the bum tate casing g If the be cleaned by accumulation heat ion be attachedG:ground wire tod i adequate they may eta heavy ' exchangers this Control to lock out. inside, g heat attach If the heatsign.exchangersd secondary thoroughly due se the furnace NOTE: the primary and to clean indicates cat: burner box both carbon between and carbon, laced rather than try of soot e°corrected, such as should be replaced A build-up poor gasket is installed it• gasket needs to NOTE: Besure burner box a ed,replace If foamed or P re to their intricate design which insufficient ect size gasket is dam'g housing. problem exists pressure, incorrect e panel.]f g'' intake ed in any that a p manifold termination, heat and cell p' combustion-air Qe If gasket is dama imp adjustment °f vent tern] a remove damaged gasket roper m improper ora restricted NOTE: Inspect comfor dry damage. ° spray combustion air, roper gas taken to correct Check To repair, Alva cooking P quality com orifice(s),imp must be was removed, be repaired. as P aromatic or ed manifold Action sin agent suchoil, or damaged or secondary) way, it mustor canola burner er(primary sealant releasing occur)to excbang furnace. section,apply 'must not contain corn seal may RTv 6702,or the problem• lies to or equivalent ( or inadequate G.E.gas and electrical supe hydrocarbons G E R l V 162, air intake 1. Turn off halogenated by all bead of edge of combustion-air furnace door. valve, box and apply a sinsealant to 2. Remove mainrollout switch,gasV 73S ; wires to or connectors to Dow-Corning RT reconnect wires (See Fig.7') diagram and 3. Disconnect when housing• wiring and flame sensor. flame sensor' furnace ignitor, intake ignitor, and disconnection and 13. Refer to Ras valve,is to rvalve andre door fres prior to switch, b tubes g Label all w ors can cause imp rollout : switch label on main Earned (See CAUTION' Wiring err pressure Touting not kink king controls. 14 Reconnect p to tube sure tubes are A sere housing.Refer Be hazardous operation• proper tube location. housing• for ace. intake Fig g) to fum operating air intake Pipe from gas and electrical suppliesh 2 complete heat P combustion-air from intake housing. l5• Turn on throng enclosure to Disconnect com tube dce operation lass in burner almost 4. D ' switch box,and 16 Check fum' h sight glass be clear blue, 5. Remove the pressure housing to boxforburnremoval. Look throng R intake Cycles. Burner flames should re ch away dis from t gas s for burners.Burn 6. Remove screws from gas check Fig.9.) rotate intake housing' disconnect gas supply pipe transparent. (See 7 Using backup wrench,disco°° valve. tubing from gas valve• _5_ S. Disconnect pressure ono. j hydrocarbons or inadequate seal may occur) to inducer housing. _ (See Fig. 10.) Apply a small bead of G.E. RTV 162, G.E. RTV ' --- - 6702, or Dow-Corning RTV 738 sealant to groove in collector �p box. '=OC RTV I-.1-1--J-L- � 11. Refer to furnace wiring diagram and reconnect wires to I inducer motor and pressure switches or connectors. 'IN ciS, 12. Reconnect pressure tubes to pressure switches.See diagram PAM on main furnace door for proper location of tubes.Be sure \\\ 0tubes are not kinked. (See Fig. 8.) 13. Turn on gas and electrical supplies to furnace. A93087 14. Check furnace operation through 2 complete heat operating Fig. 7—Combustion-Air Intake Housing Gasket Repair cycles. Check area below inducer housing, vent pipe, and P condensate trap to ensure no condensate leaks occur. If 17. Check for gas leaks. leaks are found, correct the problem. WARNING: Never use matches, candles, flame, or 15. Check for gas leaks. © other sources of ignition to check for gas leakage. Use a WARNING: Never use matches, candles, flame, or soap-and-water solution. Failure to follow this warning ® other sources of ignition to check for gas leakage. Use a could result in a fire, personal injury, or death. soap-and-water solution. Failure to follow this warning could result in a fire,personal injury, or death. 18. Replace main furnace door. 16. Replace main furnace door. B. Secondary Heat Exchangers NOTE: The condensing side (inside) of the secondary heat VI. SERVICING HOT SURFACE IGNITOR exchangers CANNOT be serviced or inspected.A small number of The ignitor does NOT require annual inspection. Check ignitor bottom outlet openings can be inspected by removing the inducer resistance before removal. assembly. See Flushing Collector Box and Drainage System 1. Turn off gas and electrical supplies to furnace. section for details on removing inducer assembly. 2. Remove main furnace door. V. FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 3. Disconnect ignitor wire connection. 4. Check ignitor resistance. 1. Turn off gas and electrical supplies to furnace. a. Using an ohm meter,check resistance across both ignitor 2. Remove main furnace door. leads in connector. 3. Disconnect inducer motor and pressure switch wires or b. Cold reading should be between 45 ohms and 90 ohms. connectors. c. If ohm reading is higher than 110 ohms, ignitor is 4. Disconnect pressure switch tubes. cracked and must be replaced. 5. Disconnect vent pipe from inducer housing outlet by 5. Remove ignitor assembly. loosening coupling clamp on inducer outlet. I®I CAUTION: Allow ignitor to cool before removal. Nor- 6. Disconnect drain tube from inducer housing. (See Fig. 8.) mal operation temperatures exceed 2000°F. 7. Remove inducer housing assembly by removing 4 bolts attaching assembly to cell panel. 8. Flush inside of collector box with water until discharge a. Do not remove ignitor from bracket while assembly is in from condensate trap is clean and runs freely. furnace. Using a 1/4 in. nutdriver, remove screw secur- NOTE: Ensure the drain tube disconnected from the inducer ing bracket and ignitor assembly to bottom of burner housing is higher than the collector box opening or water will flow box. The screw in the bracket is always located toward out tube. outside of burner box.The screw may be hidden by inlet box or inlet pipe,but can be removed without removing 9. Inspect inside area of collector box for any pieces of foreign either. After removing screw, slide ignitor and bracket materials and remove if present. toward outside of burner box and pull straight out. CAUTION: DO NOT use wire brush or other sharpCAUTION: The ignitor is fragile. DO NOT allow it to ® object to inspect or dislodge materials in secondary heat ® hit the side of the burner box opening while removing or exchangers as failure of the secondary heat exchanger replacing it. will occur. Flush with water only. Insect 10. Reassemble inducer assembly by reversing items 5-7. b. present.ignitor foa white area If foundrreplace ignitor.dcating a crack may be Tighten the vent coupling clamp screw(s) to 15 in.-lb of NOTE: A small crack cannot be seen on a new ignitor. After a torque. period of operation, a white area will be visible around the crack. NOTE: If seal between the inducer housing and the collector box c. If replacement is required, replace ignitor on ignitor is damaged in any way, it must be repaired. To repair, apply bracket external to furnace to avoid damage as the sealant releasing agent such as PAM cooking spray or equivalent (must not contain corn or canola oil, aromatic or halogenated shicon portion is very brittle and will easily crack or shatter. —6-- i TUBE ROUTING Furnace is shipped from factory in upflow configuration.Pressure tube and drain tube routing MUST match the diagrams below. Condensate Trap;Factory Installed Tube location when used in UPFLOW application Condensate Trap on LEFT in Blower Shelf Side Optional (Blower access panel removed) • pBURNERiEENCLOSUREE BURNER ENCLOSURE TUBE ASSEMBLY PRESSURE flffEF>&T10E COLLECTOR BOX TUBE Q 'l CAP 441 CAP TUBE ASSEMBLY (PINK) F PLUG COLLECTOR BOX TIRE - I mI FCTOR BOX TUBE1!!�77.' /il(GREEN �- � COLLECTOR BOX DRAIN (PINK) Yom. •EI ,INDUCER FiIX1SING(MOLDED)DfWNT(BE Iim .� (BLUES WHITE STRIPED) COLLECTOR BOX TUBE IGREEM kV 0 WBLUE& BOX DRAIN TUBE (BEHIND COL1FC70R BOX DWVNTUBE) l�;" • /•" �� (BLl1E8 WHITE STPoPED) I , CONDENSATE TRAP COLLECTOR BOX DRAIN TUBE O0/ _A COLLECTOR BOX DRAIN TUBE le f (BLUE) I (BLUE) kJk4 n 1 FIELD-INSTALLED .11 O O ;l BJNTUBxNSTALED COPIDENSATE TRAP—� FIELDINSTAl1ID —� .I r4II� P )RWNT CRANOUPUNG UGUPU DRAIN OPTION) y �IIL FIELD-INSTALLED CF(ION) INDUCER HIXISING MAIN TUBE COUPLING(LEFT DRAIN OPTION) FIELPINSTALLED FOCTORESUPPU ED I/2-IN. FIELD-INSTALLED FPCTORKSUPPUED All _..,,iiIIAMIIIIIII.I CPVC STREET ELBD (2)W6 DRAIN TUBE FOALEFT DRVN OPTION Condensate Trap on Tube location when used i■DOWNFLOW application Condensate Trap on LEFT Side RIGHT Side COLLECTOR BOX I PLUG CAP DRAIN GED DS) ��I GAP PLUGGED END COLLECTOR BOX DRAIN TUBE m I ECTOR BJ%ORNN MAI )BLUE) COLLECTOR BDX TUBE O O TUBE(WEER) __.. _ j (BLUE A WRITE STRIPED) .'_ ,' �LIEC((BUJE) LBE DRAIN I r■y\ COLLECTOR BE(WEER) PLUG (BLUES WHITE STRIPED) 1101, �'(�.� r / •�/ \ m I Puc i BO%TIRE �V INDUCER HOUSING DRAIN •U�..' (GREEN) TUBE COLLECTOR BOX IONTUBE_� �jo.,.__ -�\ I (VIOLET)N 1; (X7LtCTOR BOX E7(IENSION TUBE r � •l.�I �/r\ BERENCLTUBE ASSEMBLY 1�\\ �, WrENSI ORUBE �`., ��I REFERENCE TUBE ASSEMBLY RE CONDENSATE TRAP `tom• EXTENSIONTUBE DRAIN TUBE COUPLING IIf— gRNSATE TRAP BURNER ENCLOSURE PRESSURE '1•I 0 I c51 FCTOR BOX ` REFERENCE TUBE ASSEMBLY TUBE(PINK) DR AIN TUBES ROUTED IN I, FRONT OF GAS VALVE EXTEC°4a TNN TUBE INDUCER HOURDRAIN TUBE(VIOLET) aBS VALVE Tube location when used on Tube location when used on HORIZONTAL-LEFT application HORIZONTAL-RIGHT application COLLECTOR BOX DRAIN TUBE COLLECTOR BOX DRAIN TUBE- COLLECTOR BOX EXTENSION TUBE PLUG 1&UE8 WFR1E SIAIPED) (BLUE) COLLECTOR BOX TUBE(PIM() CAP I^ 4 oOLL.EcroR BOx PLUGPM _ wwuAmJ'BDx PEwcRED HF3iE ` 'BURNER ENCLOSURETUBE IGrBEMPRE TUBE ASEIERENCE 41 ir' �TUBEEREFE E COLLECTOR BO%I�I11`■� \ INDUCER HOUSINGCAP EXTENSION 1 DRAIN TUBE BURNER ENCLOSURE TUBE I / Ail '-I� (VIOLET I �,T/ \��I PRESSURE R SSURER FERENCCE MEE MBLY ' m I FCTOR BOX =/ /K— CONDENSATE TRAP I DRAIN TUBE(BLUE) COLLECTOR EOX �• �-, COLLECTORECTUB. DRAIN TUBE COLLECTOT BOX TUBE S�PINN_ TUBE(GREEN) COLLECTOR BOX EXTENSION DRAIN TUE CWPUNG RELCCATETLBEBETWEHENRLWrR COLLECTOR BOX DRAIN"WEE CONDENS/aEiKAP SNOOM ANIDB)HEATINNGGINNGGNPFFLrT (BLUE AND WHITE STRIPED) NOTE: I FURNACES INDUCER HOUSING DRAIN TUBE MOLET) 1.All tubing must be connected securely and routed to avoid kinks and traps. a Pressure tlbing must always slope may front pressure switch to collector bca connection as shown. 3.HORIZONTAL-LEFT irstalladors require the cdlectco box pressure tube to be relocated beMieerl the inducer housing and the dower shed to 324999-201 REV.C prevent a trap.Refer to the Installation Instructions for bather details. A00308 Fig. 8—Furnace Pressure and Drain Tubing Diagram d. To remove ignitor from ignitor bracket, remove screw NOTE: If the polarity is not correct, the STATUS LED on the holding ignitor ceramic block to bracket and pull ce- control center will flash rapidly and prevent the furnace from ramic block out of bracket. operating. The control system also requires an earth ground for 6. To replace ignitor/ignitor assembly, reverse items 5a proper operation of the control center and flame sensing. through 5d. The 24-v circuit contains an automotive-type, 3-amp fuse located 7. Reconnect ignitor wire connection. on the control center. (See Fig. 11.)Any direct shorts of-the 24-v 8. Turn on gas and electrical supplies to furnace. wiring during installation, service,or maintenance will cause this 9. Verify ignitor operation by initiating control board self-test fuse to blow.If fuse replacement is required,use ONLY a fuse of feature or by cycling thermostat. identical size. 10. Replace main furnace door. With power to the unit disconnected,check all electrical connec- VII. ELECTRICAL CONTROLS AND WIRING tions for tightness.Tighten all screws on electrical connections.If any smoky or burned connections are found, disassemble the CAUTION: There may be more than 1 electrical supply connection,clean all parts,strip wire,and reassemble properly and ® to the unit. Check accessories and cooling unit for securely. additional electrical supplies. Reconnect electrical supply to-unit and observe unit through 1 complete operating cycle.Electrical controls are difficult to check The electrical ground and polarity for 115-v wiring must be without proper instrumentation; if there are any discrepancies in maintained properly.Refer to Fig. 11 for field wiring information the operating cycle,contact your dealer and request service. and to Fig. 15 for unit wiring information. —7_ BURNER FLAME—\ BURNER ir iS11 11 PAM —\ pi A lit . RTV oi ir- , # " , MANIFOLDJ all Fig. 9—Burner Flame A89020 Fig. 10—Gasket on Collector Box A93081 VIII. CHECKING HEAT TAPE OPERATION (IF APPLICABLE) In applications where the ambient temperature around the furnace is 32°F or lower, freeze protection measures are required. If this application is where heat tape has been applied,check to ensure it will operate when low temperatures are present. NOTE: Heat tape, when used, should be wrapped around the condensate drain trap and drain line.There is no need to use heat tape within the furnace casing. Most heat tapes are temperature 32°F MINIMUM INSTALLED activated,and it is not practical to verify the actual heating of the AMBIENT OR FREEZE tape. Check the following: PROTECTION REQUIRED 1. Check for signs of physical damage to heat tape such as nicks, cuts, abrasions,gnawing by animals, etc. 2. Check for discolored heat tape insulation.If any damage or discolored insulation is evident,replace heat tape. 3. Check that heat tape power supply circuit is on. IX. WINTERIZING A93058 ® CAUTION: Freezing condensate left in the furnace will damage the equipment. If the furnace will be off for an extended period of time in a structure where the temperature will drop to 32°F or below, winterize as follows: CAUTION: If this furnace is installed in an uncondi- ® tioned space where the ambient temperatures may be 32°F or lower,freeze protection measures must be taken. 1. Turn off electrical supply to furnace. 2. Remove main furnace door. 3. Disconnect drain tube from inducer housing.(See Fig. 13.) 4. Insert funnel in drain tube and pour antifreeze, propylene glycol (RV, swimming pool antifreeze, or equivalent) into furnace until it is visible at point where condensate enters open drain. (See Fig. 14.) —8— ---- FIELD 24-V WIRING ---- FIELD 115-,208/230-,460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE Q Y Y Q Q TERMINALS FIELD-SUPPLIED WIRE I I I I I DISCONNECT THREE-WIRE imummmo HEATING- -OR ONLY EEEEE Bi_ • lin BL V w _J I I _ _-- PHASE WH HT_A a----�--' -- --f-- - i -- �1■1 ---1 208/230-V =GND GND G T_ __ ,. _==l SINGLE 115-V AUXILIARY J-BOX � __! I i W - - ---�-- - J( PHASE FIELD-SUPPLIED lel I I =GND DISCONNECT CONTROL NOTE 1 I CONDENSING BOX YQ'� UNIT 24-V TWO TERMINAL WIRE BLOCK FURNACE NOTES: 1. Connect Y-terminal as shown for proper operation. 2. Some thermostats require a"C"terminal connection as shown. 3. If any of the original wire,as supplied,must be replaced,use same type or equivalent wire. A98209 Fig. 11—Field Wiring 5. Reconnect drain tube to inducer housing. 2. Inducer motor starts and continues to run for remainder of 6. Replace main furnace door. component test. 3. Hot surface ignitor is energized for 15 sec, then deener- CAUTION: Do not use ethylene glycol (Prestone II gized. ® antifreeze/coolant or equivalent automotive type).Failure 4. Main blower operates at cooling speed for 10 sec,then turns of plastic components will occur. off. 5. Main blower operates at heating speed for 10 sec,then turns off. WIRING DIAGRAM 6. Inducer motor stops. See Fig. 15 for Wiring Diagram. Component test can be initiated by one of the following proce- TROUBLESHOOTING dures. For an explanation of fault codes,refer to service label located on B. Initiating Component Test and Retrieving Status back of main furnace door or Fig. 16, and the Troubleshooting Code By Removing Main Limit Switch Wire Guide. NOTE: NO thermostat signal may be present at control center The control center stores 1 status code(representing the last fault and all blower time delay of periods must be completed. to occur)for a period of 48 hrs or until the 115-or 24-v power is 1. Leave 115-v power to furnace turned on. interrupted. NOTE: Removing blower access panel will open blower access 2. Remove main furnace door. panel door switch and terminates 115-v power to control center. 3. Look into blower access panel sight glass for current LED The status code will be erased.Look into blower access panel sight status. glass for current LED status BEFORE removing blower access NOTE: Leave blower access panel installed to maintain power to panel. control.center to view current LED status. The unit's component test is a useful troubleshooting tool since it 4. BRIEFLY remove either wire from the main limit switch displays the current status code of the furnace and functionally until the LED goes out, then reconnect it. operates all furnace components except the gas valve. The com- ponent test and methods to initiate it are described below. CAUTION: Make sure the limit switch wire does not A. Component Test Sequence ® contact any metallic component such as the gas valve.If NOTE: All components are functionally operated except the gas wire is shorted, 3-amp fuse on control center will blow. valve. When the component test is initiated, the following sequence of NOTE: If wire to main limit is disconnected longer than 4 sec,the events occurs: control senses limit circuit is open. Mian blower will start and 1. LED flashes a status code 4 times. retrieval request will be ignored. —9— BLOWER OFF DELAY ADJUSTMENT SWITCH O 0 o� G �/ 24-V THERMOSTAT _ TERMINALS 0 0 I 1 R I_ 0 = 1 Y 0 0 CI 0 0 TEST/TWIN ` corn HUMIDIFIER TERMINAL 0 24V (24-VAC 0.5 AMP MAX) ' L HUM LED OPERATION& ® C DIAGNOSTIC LIGHT O I O O Q O 0 HARNESS CONNECTOR SEC-1 0 0 0 I O D O -24-V TRANSFORMER SEC-2 I® 3-AMP FUSE-- II I COOL--I _11I SPARE-1 HEAT T ' 11 BLOWER SPEED — �—� SELECTION TERMINALS D O I Q :71......%.'""— 'I SPARE-2 EE D ID ®� D EAC-1 (BLACK) EAC-ELECTRONIC AIR CLEANER TERMINALS(115-VAC 1 AMP MAX) 115-VAC(Lt) EAC 2(WHITE) POWER SUPPLY CO VAC TIO NEUTRAL CONNECTION HOT SURFACE INDUCER MOTOR IGNITOR CONNECTOR CONNECTOR A00292 Fig. 12—Control Center 5. When above items have been completed, the component 4. BRIEFLY short (jumper) TEST, 1/4-in, quick-connect test sequence will occur as described ain the Comonent Test terminal on control center(adjacent to the LED diagnostic Sequence section above. light)and the Com terminal on thermostat connection block. NOTE: Be sure to record the status code which is flashed 4 times (See Fig. 12.) at start of component test for further troubleshooting. NOTE: If TEST to Com terminals are jumpered longer than 2 sec, 6. After component test is completed and LED is ON continu- LED will flash rapidly, and retrieval request will be ignored. ously indicating the furnace is ready to operate when a signal from the thermostat is received,replace main furnace 5. When above items have been completed, the component door. test sequence will occur as described in the Component Test Sequence section above. C. Initiating Component Test and Retrieving Status Code By Jumpering Control TEST Terminal NOTE: Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting. 1. Remove main furnace door. 2. Remove blower access panel. 6. After component test is completed and furnace is operating properly,release blower access panel door switch,replace 3. Manually close blower access panel door switch. Use a blower access panel,and replace main furnace door. piece of tape to hold switch closed. WARNING: Blower access panel door switch opens 115-v power to control center. No component operation ® can occur.Caution must be taken when manually closing this switch for service purposes. Failure to follow this warning could result in electrical shock,personal injury, or death. —10-- I0r. or II V to ,,,,.,,,,, O • la =--. . , � I f m , — ,„„,,,, ..2.c.„, s-c 0 _________ o _i__ = = _ ...., , , = = „„ , = / . — =_ =- ,0 }04. / ,,/ -__- __ Fig. 13—Inducer Housing Drain Tube A99t18 Ea 1 t9 Fig. 14—Funnel in Drain and Antifreeze Running ThrAougn Trap —11— i, 0 A38 LOL-K8ZZE °' g 11 F Q l a IL. I ,eiil .;� �� w ~_ P W ■MQI W ] M �q ippr�g© ^ ^� n -2 MIN I 4-V*8L ¢ZW Z Z _ S 2 III I j W � d O—e8 81g § ' `� ? 11LNe� _ ,_ _ hdIflPI _ � 8rw N 6 a 111110 iqiiidlilimmirMi: FlOcIlw 0,4§0-5 LT; 2 T. IIIIIR 1 WNW g -,T2 8i Mh z '9 c.1' cc F enhgXhEgrdel8dg (_Od - C L g elk . lg : e : W., ,1? _ E! ffi9t 4) w •� �. �rrrr G7 u7 4/11 • „Auld all 11111 6 g § - IDF.— —— �NJ dNv sl _' 0 µz - C7R>'3U ■ (N�(( _ g��c g2 _ U Za/1 I' I Q ::,:%•-.:1 r } F75 f/l, N a • A. � j i g fn fA1 1g iF ''sr Q Z 2 2l T y Y law Wdg z tar 5 1 wa. A at }9 5 ' §eai �gg m M 3, OIDE02144� hl L i oN g le 0 � �� m k l I I i I �� II �� xre PlhaMilikahhd miU I� ([ I Ale 0- I XT ,. n' IIB Z N} —12— SERVICE If status code recall is needed,do not remove per or blower door Briefly remove and then reconnect one main limit wire to display stored status code. LED CODE STATUS CONTINUOUS OFF- Check for 115VAC at Ll and L2,and 24VAC at SEC-1 and CONTINUOUS ON- SEC-2. RAPID FLASHING- Control has 24VAC power. Line voltage(115VAC)polarity reversed.If twinned,refer to twinning kit instructions. EACH OF THE FOLLOWING STATUS CODES ISA TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES. 11 NO PREVIOUS CODE-Stored status codes are erased when power(115VAC or 24VAC)to control is interrupted or 48 hours after each fault is cleared. 12 BLOWER ON AFTER POWER UP (115 VAC or 24 VAC seconds,if unit is powered up during a call for heat (R-W-Blower for 90 13 LIMIT OR FLAME ROLL-OUT SWITCH LOCKOUT-Control will auto reset after three hours.Reset switch or replace fuse link. Refer to#33. 14 IGNITION LOCKOUT-Control will auto-reset after three hours.Refer to#34. 21 GAS HEATING LOCKOUT-Control will NOT auto reset. Check for:-Mis-wired gas valve 22 ABNORMAL FLAME-PROVING SIGNAL-Flame is tprov ive control while gas valve de-energized.Inducer will run until fault is cleared. Check for: -Leaky gas valve -Stuck-open gas valve 23 PRESSURE SWITCH DID NOT OPEN Check for: -Obstructed 24 SECONDARY VOL AGE FUSressure E I. -S OPENe�ure switch stuck closed. Check for:-Short circuit in secondary voltage(24VAC)wiring. 31 PRESSURE,DRAFT SAFEGUARD, AUX-LIMIT SWITCH(when used')OR BLOCKED VENT SWITCH(when used)DID NOT CLOSE OR REOPENED (DOWNFLOW ONLY')If open longer than five minutes,inducer shut off for 15 minutes before retry, Check for: -Low inducer voltage(115VAC) -Proper vent siucg '-Defective Blower motor or capacitor -Defectivesivencer motor -Retr -Defective pressure switch ceicted vent Exce -Inadequate combustion air supply ssive wind -Disconnected or obstructed pressure tubing If it opens after trial for ignition period,blower will come on for 90 second recycle delay. 33 LIMIT OR FLAME ROLL-OUT SWITCH IS OPEN-If open longer than three minutes,code changes to#13.Flame roll-out switch requires manual reset. Check for: -Defective blower motor or capacitor. -Dirty filter or restricted duct system. -Loose blower wheel. -Defective switch or connections. --Inadequate Roll-out switch,or fuse combustion air supply(Flame Roll-out Switch or fuse link open). 34 IGNITION PRROVING FAILURE-Control(will trythreemore replace.before lockout#14 occurs.If flame signal lost after trial for ignition period,blower will come on for 90 second recycle delay. Check for: -Oxide buildup on flame sensor(clean with fine steel wool). -Proper flame sense microamps(.5 microamps D.C.min.,4.0-6.0 nominal). -Gas valve defective or gas valve turned off. -Defective Hot Surface Ignitor -Low inlet gas pressure. -Manual valve shut-off. --Green wire MUST be connected to furnace sheetrmetalcontinuity -Inadequate flame carryover or rough ignition. -Flame sensor must be ungrounded. COMPONENT TEST To initiate the component test sequence,shut OFF the room thermostat or disconnect the"R"thermostat lead.Briefly short the TEST terminal to the"Com 24V terminal.Status LED will flash code and then turn ON the inducer motor.The inducer motor will run for the entire component test.The hot surface ignitor, blower motor-heat speed,and blower motor-cool speed will be turned ON for 10-15 seconds each. 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CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 ©2000 Bryant Heating&Cooling Systems 7310 W.Morris St.Indianapolis,IN 46231 _16- Printed in U.S.A. sp0547 Catalog No.5335-005 Lryantnt CONDENSING GAS FURNACE PARTS REPLACEMENT INFORMATION GUIDE CASING GROUP Main furnace door FILTER GROUP Blower access panel Filter BLOWER GROUP Top filler plate Retainer wire Blower assembly Bottom filler plate Retainer wire latch Blower housing Condensate trap Retainer wire pivot Blower motor Filter/Media cabinet Blower wheel Capacitor ELECTRICAL GROUP Capacitor strap Control center GAS CONTROL GROUP J-box Manifold INDUCER GROUP Limit switch Burner Pressure switch(es) 3-Amp fuse Orifice Inducer motor Door switch Hot surface ignitor Inducer housing Transformer Flame sensor electrode Inducer motor mounting plate Auxiliary limit switch Gas valve Inducer wheel Wiring harness Combustion air intake housing Inducer motor capacitor . Overtemperature switch HEAT EXCHANGER GROUP Primary cell Primary cell panel Coupling box Condensing HX assembly Limit shield TO OBTAIN INFORMATION ON PARTS: directory under the "Heating Equipment"or"Air Conditioning Contractors and Consult your installing actors or the Systems"classified headingsoforof yourdelocal telephone brand name, or contact: dealer listing by � Bryant Heating& Cooling Systems 27Consumer Relations Department CD CD P.O. Box 4952 3 Syracuse, New York 13221 1-800-428-4326 cn Have available the Product No.,Model No., lv Letter,and Serial No.located on the unit rating plate to ensure correct replacement part. c Series Example of Product Number HEAT IGNITION COOLING • MODEL VOLTAGE SIZE HEATING TYYP 340M A VPE AI 0240KA W SIZE VAR EXCHANGER 040 A-Common Unit SES TE A � WARNING: Improper installation, adjustment, alteration, service or damage, or death. Consult a qualified installer, service agency, or your local The qualified installerCor service agency must use only facto ma local gnsecan cause er for information nform ti injory, property The li this factory-authorized replacement 1parts, kits, or accessories twhen mo©2000 Bryant Heating&Cooling Systems 7310 W.Morris St.Indianapolis,IN 46231 pi0511 PI05-13.doc USER'S INFORMATION MANUAL LbI' IiaIitt MODEL 340MAV, 3501VIAV ® CONDENSING , 355MAV Heating& Cooling Systems GAS FURNACE NOTE TO INSTALLER: This manual must be left with the equipment user. .....g 0,,„„,f gi,--•( .* 1 , I I 1 I IMI..oI As an ENERGY STARSM Partner, Bryant Heating&Cooling Systems has determined that this product meets the ENERGY STAR guidelines for energy efficiency. WARNING: If the information in this manual is not followed exactly, a fire or explosion may 4, brPant loss of life.result causing property damage, personal injury or — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS: — Do not try to light any appliance. — Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's 0r--777771 D instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a MODEL 350MAV(shown) qualified installer, service agency or the gas supplier. of use this furnace if any part has been under water.Immediately callaualifid service spect the furnace and to replace any part of the control system and gasntrol ha technician o er water, which has been WELCOME TO A NEW j1:'''::`,:,..: _ \ow` 4.' GENERATION OF -, COMFORT ©o Congratulations!In light of rising r--1 \ - 0 energy costs,the Plus 9011' 340MAV, maim Plus 90iT'`'f Multipoise,Gas-Fired, q '-'-'..: Condensing Furnaces are among the soundest investments today's home- ;: owner can make. Your new furnace is truly a triumphIlli , of technology in home heating.A revolutionary design employs 2 heat exchangers to"squeeze" out the maxi- mum amount of heat from the fuel con- sumed.In fact,your new furnace is so efficient,over 90 percent*of the heat generated during combustion is cap- tured and delivered inside your home. ;; That is more than a 33 percent* in- ;::: I crease in heating efficiency over con- ventional furnaces. I:7 :73 These are among the most energy-effi ©0 cient furnaces you can buy today.They \ --- z also are among the safest and most il dependable.We are proud of the tech- nological advances incorporated into the design of these furnaces.With only2 minimal care,your new furnace will deliver many years of m 1 ` money-saving enjoyment. Spend MODEL 355MAV home comfortmand withhyMODELS 340MAV VARIABLE-CAPACITY _ justaa few minutes this manual to (SHOWN) AND 350MAV FURNACEA learn the operationhof yourunnfw fur- FIXED-CAPACITY nace and the small amount of mainte- nance it takes to help keep it operatingFURNACES at peak efficiency year after year. • Thfor this fpurnace are based oand nrstandard Department epresentations of effiofency Energy test procedures. SPLIT-SYSTEM INSTALLATION DATA OUTDOOR UNIT: - Date Installed Product No. Dealer Name Model No. ;'y . Address Serial No. City State Zip INDOOR COIL: Telephone Product No. FURNACEModel No. Product No. Serial No. Model No. Serial No. 2 ` FURNACE COMPONENTS 1❑ Combustion-air intake connection to ensure contaminant-free air(right or left side). 2 �_ 17 ❑2 Burner sight glass for viewing burner flame. ILL O 1 T' I /I 3 Burner assembly(inside).Operates with energy- I �� saving inshot burners and hot surface ignitor for safe, 4 � r°—r�� 12 dependable heating. 18 — 0 ill, EllRedundant gas valve.Safe,efficient.Features 1 gas 5 .011 C��., S control with 2 internal shutoff valves. � J J',--- 0 11 --jr- I I\ � 14 Vent outlet.Uses PVC pipe to carrygases1( �� '��> „,, r- the furnace's combustion system(right or left side). 6 from ME� ��111 ❑i Inducer motor.Pulls hot flue gases through the II ��L� I 15 exchangers,maintaining negative pressure for added 9 I safety. Ill ! ”—� 13 Blower access panel safety interlock switch. 7 10T-- Eic I I ❑ Air filter and retainer. �` 19 ❑ Condensate drain connection.Collects moisture 8 A_ condensed from burned gases for disposal into home —'_ drain system. 10 Heavy-duty blower.Circulates air across the heat MODELS 34OMAV AND $ exchangers to transfer heat into the home. FURNACES 50MAV 11 (UPFLOW POSITION) 3 Secondary condensing heat exchanger(inside). Wrings out more heat through condensation. Constructed with Polypropylene-laminated steel to ensure durability. 12 Primary serpentine heat exchanger(inside). 2 '-- 17 Stretches fuel dollars with the S-shaped heat-flow III I� design.Solid construction of corrosion-resistant 12 —� �. �"J� 3 aluminized steel means reliability. 1 I I ❑13 l s �� iL!n�1 Control center. I �– --4 14 3-amp fuse provides electrical and component5 --;Iil �� II I I 6 protection. 1� III if f -. 11 11 �� S 15 Light emitting diode(LED)on control center.Code lights are for diagnosingfurnace 1..........„,....... � operation and �,�,I\� ,1„.11-1.----15 � 1 S service requirements. 16 Pressure switch(es)ensure adequate flow of flue ^I I 14 products through furnace and out vent system. I 13 17 I I� Rollout switch(manual reset)to prevent 1O to' 7 overtemperature. @ �I I I 19 ____,,,) Ei Junction box for 115-v electrical power supply. 8 I I 10 19 Transformer(24v)behind control center provides 20 low-voltage power to furnace control center and thermostat. 20 Limit switch(manual reset)on 355MAV only. MODEL 355MAV FURNACE (UPFLOW POSITION) 4 3 your furnace uses an automatic,hot Your gas furnace uses air from 110.1"—' IMPORTANT FACTSsurface ignition system to light the burners each time the thermostat ' starts your furnace.Follow these outside the home for combustion important safeguards: and venting.It is not to be installed using in-house air.Therefore,both 161 pipes must terminate outside the ' , structure and must not be obstructed FA in any way. J 6 This furnace contains SAFETY DEVICES which must be MANU- ill& '�-�1 � ALLY RESET.If the furnace is left un- o� attended for an extended period of 7 i�f time,have it checked periodically for proper operation.This precaution will prevent problems associated with no manually with a match or other source O heat, such as frozen water pipes,etc. of flame. See"Before You Request a Service . Never attempt to light the burners • Read and follow the operating Call" section in this manual. instructions on the furnace,especially \i••• SAFETY �p the item that reads as follows: CONSIDERATIONS Wait 5 minutes to clear out any gas. Installing and servicing of heating Then smell for gas,including near equipment can be hazardous due to p the floor.If you smell gas,STOP! gas and electrical components. Follow"B"in the safety information Only trained and qualified personnel above on this furnace label.If youdon't smell gas, go to the next step. should install,repair,or service heat- 5 ing equipment. • If a suspected malfunction occurs Untrained personnel can perform with your gas control system, such as To minimize theinjury,fire,damageaty of serious the burners not lighting when they basic maintenance functions such as should,refer to the shutdown proce- carefullyyourfur o improper eto cleaning and replacing air filters.All your furnace,or operation, dures on the furnace,or in the"Shut- other operations must be performed follow these safety rules: by trained service personnel.Observe ting Down Your Furnace" section and • Keep the area around your furnace call your dealer as soon as possible. safety precautions in this manual,on free of combustible materials, gaso- tags, and on labels attached to the fur- line, and other flammable liquids nace and other safety precautions that A WARNING and vapors. may apply. If overheating occurs or the gas valve fails shut rthe • debrisDo not cover theo in any store trash Recognize safety information.This is gas supply, turn offsthe off the theor near it,h in way block the safety-alert symbol ®.When °U nal manual gas valve to the flow of fresh air to the unit. er- see this symbol on the furnace and in • A furnace installed in an attic or instructions or manuals,be alert to the BEFORE off j rY furnacetue electrical supply.turning(See Fig. other insulated space must be kept potential for personal in u free and clear of insulating material. Understand the signal words DAN 9.) Failure to follow this warn- GER,WARNING, and CAUTION. ing could result in a fire or ex- Examine the furnace addingrg when install- y plosion,l ted personal injury ing the furnace or more insula- These words are used with the safet - tion.Some insulation materials may be alert symbol.DANGER identifies the or death. combustible. most serious hazards which will CHECK AIR FILTER:Before NOTE:Do not use this furnace if any result in severe personal injury or attempting to start your be part has been under water.Immedi- death.WARNING signifies hazards att sure the n furnace air filter furnace,is a and in to l ahealifiedurna service technician which could result in personal injury See"Performing RoutineeMain- any to inspect the furnace and to replace or death.CAUTION is used to identify place. part of the control system and any unsafe practices which would resualt in tenance" section Then proceed as in this manual. ay or product gas control which has been under minor personal injury water. property damage. STEPS FOR STARTING NOTE:The qualified installer STARTING YOUR YOUR FURNACE or agency must use only factory- FURNACE 1. Set your room thermostat to the and access ries whennt odi y kits,this Instead of a continuously burning pilot lowest temperature setting. and accessories modifying flame which wastes valuable energy, (See Fig. 8.) product. 4 / , hryant 1 furnace and wait 1 minute. i1i� (See Fig. 17.) 9. Open the external manual gas valve. (See Fig. 18.) 10. Set room thermostat to a tempera- — °a Lure slightly above room tempera- °R p �� I ture.This will automatically oa b / signal the furnace to start. �/ , 11. When the furnace receives the e 8 start signal, the hot surface igni- tor at the main burners is auto-mat- ically heated for 15 to 20 sec. 14 When the microprocessor control -,'.__11.71 verifies that there is sufficient heat to ignite, the gas valve per- mits gas to flow to the main burn- ( ers.After ignition and a time delay of about 35 sec,the furnace blower iiiit ON 111110 will start.Variable-capacity fur- C i naces start at low speed until the control makes the necessary adjustments to operate the blower at either the low-or high-stage _ speed. 9 15 - -- NOTE:If the burners fail to ignite after �® 4 attempts,the furnace control system JO' will lock out.If lockout occurs,main _ burners fail to light,or blower does not come on, shut down the furnace and ON call your dealer for service. 6 . ,p 12. Set your thermostat to the temper- ..... ature that satisfies your comfort requirements. oFF 11 SUGGESTION:Setting the ther- mostat back a few degrees and compensating for the difference i0 with warmer clothing can make a ® big difference in your fuel con- t. Close the external manual gas — o o sumption on extremely cold days. valve. (See Fig. 9.) I +�V; ,-,] `l n o„< OR , The few degrees at the top of your 3. Turn off electrical supply to the I thermostat"comfort level"are the furnace. (See Fig. 10.) �ob ' v`. e 1 / c most costly degrees to obtain. 4. Remove the main furnace door. \ter. When room temperature drops (See Fig. 11.) below the temperature selected 5. Gas valve will have EITHER a con- on the thermostat,the furnace trol switch or control knob to turn will be switched on automatically. OFF or ON.Turn control switch or 12 When room temperature reaches knob on the gas valve to the OFF the degree selected on the thermo- position and wait 5 minutes.(See stat,the furnace will be switched ir Fig. 12 g 13.)Then smell for gas, O e off automatically. includin near the floor.If ou Some thermostats have a FAN smell gas,STOP!Follow`B"onmode with 2 selections,AUTO furnace label.If you don t smell _off— and ON.When thermostat is set gas,go to next step. to AUTO,the furnace blower 6. After waiting 5 minutes,turn con- cycles cycles on and off,controlled by trol switch or knob on the gas •-- the thermostat.In ON mode,the valve to the ON position. ;o furnace blower runs continu- (See Fig. 14 or 15.) ously.This keeps the temperature 7. Replace main furnace door. E level in your home more evenly (See Fig. 16.) \ \ \ \ balanced.It also continuously `. 8. Turn on electrical supply to the 13 filters the indoor air. 4, 5 PERFORMING oROUTINE ® �� pN MAINTENANCE With proper maintenance and care,your furnace will operate economically and O dependably.Instructions for basic main- ' ' tenance are found on this and the follow- o� AFF ing pages.However,before beginning maintenance,follow these safety pre- 16 20 cautions: The following procedures must be A followed: WARNING 1. Set your room thermostat to the Turn off electrical power sup- lowest temperature setting. ply to your furnace before re- (See Fig. 19.) moving the main furnace door 2. Close the external manual gas to service or perform mainte- ON valve. (See Fig. 9.) nance. Failure to follow this [3 3. Turn off electrical supply to the warning could result in per- furnace. (See Fig. 20.) sonal injury or death. 4. Remove main furnace door. (See Fig. 11.) A CAUTION OFF 5. Turn control switch or knob on the Although special care has N_ gas valve to OFF position. been taken to minimize sharp (See Fig. 21 or 22.) edges, be extremely careful 6. Replace main furnace door. 17 (See Fig. 16.) when handling parts or reach- 7. If the furnace is being shut down ing into the furnace. because of a malfunction,call your dealer as soon as possible. FILTERING OUT A CAUTION TROUBLE 04 A dirty air filter will cause a loss of airflow Furnace is not to be installed, in your duct system.When excessive loss �2 operated, and then turned off of airflow occurs,the furnace may cycle --( and left turned off in an unoc- on its safety controls.If this condition is `- O 1 cupied structure during winter. left unattended,the furnace will eventu- (See winterizing procedures in ally lock out.It is recommended that the maintenance section.) furnace air filter be checked every 3 or 4 weeks and cleaned if necessary. 18 A CAUTION ® Never operate your furnace SHUTTING DOWN a o without the air filter in place. YOUR FURNACE 1° oR _o ij r l 1 Doing so may damage the fur- nace blower motor. An accu- Should you need to shut down your , V. �® / C mulation of dust and lint on furnace for service or maintenance, �,� V internal parts of your furnace you will need to turn the furnace off. can cause a loss of efficiency. 21 The air filter is normally located in the blower compartment(See Fig. 3 or 4) 4, 111111110or in the factory-supplier filter cabinet ' • O gip` attached to the side or bottom of the it hryanl g ` blower cabinet.If air filter has been UoFF installed in another location,contact go Lill your dealer for instructions.To inspect, 11 clean,and/or replace the air filter(s), follow these steps: 0 1. Turn off electrical supply to fur- !k \ I I I nate. (See Fig.20). 2. Remove door/access panel 19 22 • AIR FILTER(S)LOCATED IN 6 a. Factory specified disposable necessary.Spray water through fil- BLOWER COMPARTMENT media filter—Do not clean.If ter in the opposite direction of air- a. Remove main furnace door. dirty,replace only with media fil- flow.Allow filter to dry. (See Fig. 23) ter having the same part number b. Remove blower access panel. and size.Install with airflow 6. Reinstall clean air filter (See Fig.24) direction arrow pointing towards NOTE: It will be necessary to blower. 7. Reinstall filter retainer(for blower remove 2 screws b. Electronic air cleaner(EAC)— compartment locations only) • AIR FILTER LOCATED IN FIL- Refer to EAC owner's Manual for maintenance information. 8. Replace blower access panel and TER CABINET main furnace door(See Fig. 29 a. Remove filter cabinet door(See and 30)or filter cabinet door(Fig. Fig. 36 and 37) ' 40 and 41) NOTE: It will be necessary to remove 1 thumbscrew 9. Turn on electrical supply to fur- 3. Remove air filter from furnace. i `„,,'�,�\ nace. • AIR FILTER LOCATED IN �� s s BLOWER COMPARTMENT .` 4A � If your furnace air filter needs to be BOTTOM: replaced,be sure to use the same size a. Slide filter retainer sideways and type of filter that was originally until it is free of latch. (See supplied.Use the furnace filter table Fig. 25) and compare your furnace size with b. Slide air filter out of furnace. 25 the proper filter size. (See Fig. 26) • AIR FILTER(S)LOCATED IN UPFLOW FURNACE AIR BLOWER COMPARTMENT FILTER TABLE SIDE: AIR FILTER LOCATED IN BLOWER COMPARTMENT a. Remove filter retainer from FURNACE FILTER SIZE latch. (See Fig. 27.) CASING (IN.) b. Gently remove air filter and ''" e'—\ `•jh1 WIDTH Side Bottom FILTER carefully turn the dirty side up „ ',19i7,0 "`rp. (IN.) Return Return TYPE 17-1/2 (1)16 x (1)16 x Cleanable (if dirty)to avoid spilling dirty 25 x r 25 x 1• from the filter. (see Fig. 28) 21 (1)16 x (1)20 x Cleanable • AIR FILTER LOCATED IN FIL 25 x 1 z5 x 1 TER CABINET: 24-1/2 (1 or2)16 (1)24 x Cleanable a. Slide air filter out of furnace. 26 x 25 x 1 25 x1* Keep dirty side up(if dirty)to AIR FILTER LOCATED IN FILTER CABINET: avoid spilling dirt. (See Fig. 38 and 39 FILTER ----------<=711I CABINET HEIGHT FILTER SIZE FILTER V-_ (IN) (IN.) TYPE 16 (1)16 x 25 x 1* Cleanable o S�' , or(1)16 x 25 x 4-5/16 Disposable ,,goe r141 20 (1)20 x 25 x 1' Cleanable �� \ 24 or(1)20 x 25 x 4-5/16 Disposable (1)24 x 25 x1* Cleanable or(1)24 x 25 x 4-5/16 Disposable O ' Factory provided with the furnace.Filters may be field modified by cutting filter material and support 27 rods(3)in filters.Alternate sizes and additional fil- O� p ters may be ordered from your dealer. 23 .� A CAUTION \`°,� `I Use care when cutting support rods in filters to protect > zl against flying pieces and sharp rod ends. Wear safety glasses, gloves, and appropri- '- .,il>1./--A.).f ate protective clothing. Failure to follow this caution could re- 28 sult in personal injury. 24 4. Inspect the filter.If torn,replace it. 5. Wash filter(if dirty)in sink,bath- NOTE: If washable filter that was tub,or outside with a garden hose. shipped with the furnace has been Always use cold tap water.A mild replaced by: liquid detergent may be used if 7 A CAUTION If dirt,rust,soot,or scale accu- �' 1 mulations are found, call your dealer. Do not operate your A furnace. ice, ''. 'i I IPt.( 1 / , 29 33 o 0 HEADING SOUTH ® çfJ _I� FOR THE WINTER? Ij n .; l��' DON'T FORGET YOUR t�� .y FURNACE! O 31 A CAUTION �O �� If the furnace is installed in an unconditioned space where 30 '� ° the ambient temperatures may COMBUSTION AREA IPJ ° be 32°F or lower,freeze protec- AND VENT SYSTEM tion measures must be taken. Visually inspect the combustion area and vent system before each heating ® Since the furnace uses a condensing season.Make sure that all PVC pipesheat exchanger, some water will accu- leading into the combustion area and \ mulate in the unit as a result of the heat vent are free from any cracks and sags. 'N / transfer process.Therefore,once it Also check the combustion-air intake has been operated,it cannot be turned and vent pipes on the outside of your 32 off and left off for an extended period home for blockage. of time when temperatures will reach When dirt, soot, scale,or rust is 3. Inspect the combustion-air and 32°F or lower unless winterized.Fol- allowed to build up,your furnace can vent pipes for sags,holes,cracks, low these procedures to winterize your suffer a loss of efficiency and perform or disconnections. furnace: improperly.Accumulations on the 1. Obtain propylene glycol(RV/ main burners can result in firing out of A DANGER swimming pool antifreeze or normal sequence.This delayed igni- equivalent). tion creates an alarmingly loud sound. If holes are found in the pipes or if any portion has become A CAUTION A CAUTION disconnected, toxic fumes If your furnace makes an espe- can escape into your home. Do not use ethylene glycol cially loud noise when the DO NOT OPERATE YOUR (Prestone II antifreeze coolant main burners light, shut down FURNACE.Call your dealer for or equivalent). Failure of plas- your furnace and call your service. tic components will occur. dealer. 4. Reinstall burner enclosure front. 2. Turn off electrical supply to the To inspect the combustion area and 5. If your furnace is free of the above furnace. (See Fig. 20.) vent system,you will need a flashlight. conditions,replace main furnace 3. Remove main furnace door. Refer to Fig. 3 or 4,and proceed as door and turn on electrical and gas (See Fig. 23.) follows: supplies to your furnace. 4. Remove upper inducer housing 1. Turn off gas and electrical supplies (See Fig. 16, 17, and 18.) drain connection cap. to the furnace and remove 6. Start the furnace and observe its (See Fig.34.) the main furnace door.(See Fig.9, operation.Watch the burner flames 5. Connect field-supplied 1/2-in. 10,and 11.) to see if they are clear blue,almost ID tube to upper inducer housing 2. Remove burner enclosure front. transparent. (See Fig. 33.)If you drain connection. (See Fig. 31 or 32.) observe a suspected malfunction, or the burner flames are not clear 6. Insert field-supplied funnel into Inspect the gas burners and ignitor blue,call your dealer. tube. area for dirt,rust, soot,or scale. • 8 A CHECK-UP to CHECKLIST Your furnace represents an important ,\___1(51 investment in your family's comfort — ° and your home's value.To keep it /�d performing properly and as a preven- tative to future problems,have a trained "„,� service specialist give your furnace a 0 --C\ professional check-up annually.The !hhhl0 following checklist can be used as a guideline to proper service: • Inspect all flue gas passages,burn- ers,heat exchangers,coupling o box(es), and inducer assembly. _....i • Inspect all combustion-air and vent 36 ' = piping inside structure and pipe termi- .9-- \ nations outside the structure. • Check gas pipes leading to and inside of your furnace for leaks. • Inspect and clean the blower motor and wheel. 34 NOTE:The inducer and blower motors are pre-lubricated and require no addi- tional lubrication.These motors can be ri identified by the absence of oil ports on 4111171. each end of the motor. 111, • Inspect and change or clean air fil- llip ter(s)if necessary. n • Inspect all supply-and return-air ducts for obstructions, air leaks, and —I 1 m insulation.Remedy any problem when R necessary. r0 • Inspect the return-air duct connec- ®p w;,w.: , tion(s) at the furnace to ensure it is physically sound,sealed to the furnace 37 casing,and terminates outside the space containing the furnace. • Inspect electrical wiring,connec- Lti";: ' tions, and components for loose __._______ -- connections. ------- - • Perform an operational checkout to =_ determine whether your furnace is I working properly and if it requires adjustments. jeI • Inspect all condensate drain tubes ' giro ,vcand condensate trap assembly for 35 leaks.The condensate removal system hould be cleaned annually by a quali-fied service agency. Refer to the Ser- 7. Pour 1 quart of antifreeze into vice and Maintenance Instructions for funnel/tube.Antifreeze should run through inducer housing, further information. 38 overfill condensate trap, and flow • Examine the physical support of the into open field drain. furnace.The support should be sound (See Fig. 35.) with no cracks, sagging,gaps,etc. 8. Remove funnel and tube from around the base. inducer housing and replace drain • Check furnace for any obvious signs connection cap and clamp. of deterioration. 9. Replace main furnace door. (See Fig.30.) 9 BEFORE YOU shut down the furnace and call for ser- REQUEST A vice. See"Shutting Down Your Fur- SERVICE CALL nace"section in this manual. • Check for obstructions around the If your furnace is not operating or not vent termination outside the structure. performing properly,you may save the expense of a service call by check- If your furnace still fails to operate,call `` ing a few things yourself before calling your service representative. ot1�Z x for service. For your convenience,record the fur- nace product and serial numbers on FOR INSUFFICIENT AIRFLOW: page 2. Should you ever require ser- 39 • Check for dirty air filter(s). vice,you will have ready access to the • Check for blocked return-air or sup- information needed by your service ply-air grilles throughout your home. representative. Ensure they are open and unobstructed. This furnace has an LED operation If problem still exists,call your dealer and fault code display to aid the for service. installer, service technician,or home- owner while installing or servicing the IF FURNACE FAILS TO OPERATE: unit.The LED code can be seen by j� removingthe access door and viewing ''tel/\_ Follow this checklist step by step, advancing to the next step only if fur- LED(s)through the view port in the nace fails to start. blower access panel. • Check thermostat for proper tem- pperature.Is thermostat set above room NOTE:Removing the blower access temperature? panel or turning off the 115-v electri- • Is thermostat set to HEAT?iiiiii cal power supply will terminate LED diagnostic code display and erase the 40 • Check fuses and circuit breakers.Is memory. electrical supply on? • Is manual shutoff valve in gas supply pipe in open position?(Follow start-up To decipher the meaning of the LED procedures if you open gas valve.) code,and suggested action,the follow- ing cross-reference can be used. 1111111111 NOTE:Turn off electrical supply before continuing with checklist. • Is control switch or knob on gas valve in ON position?(Follow start-up procedures if you must reset switch or knob to ON position.) • Check manual reset flame rollout switch located on the burner box in combustion area. (See Fig. 3 or 4.)If IL furnace has experienced high tempera- �0 ture conditions,this switch will shut off the furnace.Reset it by pushing the 41 button on the switch. If it trips again, 10 MODEL 340MAV AND 350MAV DIAGNOSTIC CHART (See Fig. 3.) FAULT CODE FAULT CODE DESCRIPTION CHECKLIST 13 or 33 Limit Switch Lockout 0 Check for dirty air filter. ❑ Check for blocked return-air or supply-air grilles. ❑ Check to be sure manual shutoff valve in gas supply pipe is in the open position.(Follow start-up procedure if you open gas line.) Ignition Lockout or NOTE:Turn off the electrical supply and remove access doors before continuing with this 14 or 34 checklist. Ignition Proving Fault ❑ Check to be sure control switch or knob on gas valve is in ON position.(Follow start-up pro- cedures if you must reset switch or knob to ON position.) ❑ Check for disconnected ground wire. 24 Furnace Fuse Open 0 Check for blown fuse and possible short in 24-v wiring. ❑ Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ 31 Pressure Switch Not Closed exhaust are free from any cracks and sags.Also check the combustion-air intake and vent/ _ exhaust pipes on the outside of your home for blockage. 12.21.22. Any Other Fant Code 0 Call dealer for service. or 23 No Fault 0 Check thermostat for proper temperature setting. Ffi#ol t= pet'dNPaimedx.;y � 1 p check for 6toMrt fuses and circuit breakers. Spaded 0 Check to be sure blower access panel is property in place. NOTES: 1. fight on conNiuou5ly means control has paw and working properly. 2. The fault code is a 2-cigit number.The frst digit is determined by the number of short flashes of the light and the second digit is determined by number of long flashes d the light • Il. pll 11 MODEL 355MAV DIAGNOSTIC CHART (See Fig. 4.) FAULT CODE FAULT CODE DESCRIPTION CHECKLIST 12 Blower Calibration Lockout 0 Check for dirty air filter. 13 or 33 Limit Switch Lockout ❑ Check for blocked return-air or supply-air grilles. 0 Turn electrical supply off,then back on.Set the thermostat to call for heat. ❑ Check to be sure manual shutoff valve in gas supply pipe is in open position.(Follow start- up procedure if you open gas line.) Ignition Lockout or NOTE:Turn off the electrical supply and remove access doors before continuing with this 14 or 34 checklist. Ignition Proving Fault ❑ Check to be sure control switch or knob on gas valve is in ON position.(Follow start-up procedures if you must reset switch or knob to ON position). O Check for disconnected ground wire. 24 Furnace Fuse Open 0 Check for blown fuse and possible short in 24-v wiring. 31,32,or 43 Pressure Switch Fault ❑ Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ Inducer Outside Valid exhaust are free from any cracks and sags.Also check the combustion-air intake and 42 Speed Range vent/exhaust pipes on the outside of your home for blockage. ❑ Check for dirty air filter(s). ❑ Check for blocked return-or supply-air grilles. 44 Blower Calibration Fault NOTE:In zoned applications,fault 44 may flash during operation when a single zone is calling for heat.When other zones call for heat,or the unit cycles,the fault should clear itself.Call for service if fault 12 develops. 21,22,23, Any Other Fault Code or Either of the ❑ Call dealer for service. or 41 Red Lights On Continuously No Fault 0 Check thermostat for proper temperature setting. Code Furnace Fails to Operate and No 0 Be sure thermostat is set to HEAT. Signaled Fault is Signaled ❑ Check for blown fuses and circuit breakers. ❑ Check to be sure blower access panel is properly in place. rt NOTES: 1. Red light 1 on continuously means furnace is operating in emergency heat. 2. Red light 2 on continuously means the microprocessor board has malfunctioned. 3. Yellow light on continuously means furnace is operating in high heat. 4. Green light on continuously means furnace is operating in low heat. 5. The fault code is a 2-digit number.The first digit is determined by the number of flashes of the yellow light and the second digit is determined by number of flashes of the green light. �pf�P I ; I 1 bryantI Heaths&Cooling Systems Clog No: 6 OM05-30 ®2000 Bryant Heating&Cooling Systems,7310 W.Morris St.,Indpls.,IN 46231 2 Printed in U.S.A. Catalog No.5335-510 10-00 111CUSTOMER COPY PPII 60-00-401 (8/00) w c F I s c co a C 3, 0 W r5045O m ml3, m mmC W OOOOOf m my ' N 0 w (a �f12 O 0 v nGS z -Iv -Im7Ny33zw. 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